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Related Manuals for Deka READY POWER LITHIUM
Summary of Contents for Deka READY POWER LITHIUM
- Page 1 Motive Power Industrial Battery USER MANUAL...
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Page 2: Table Of Contents
TABLE OF CONTENTS Introduction ................. 3 Cable Management ............15 How to Use This Manual ............ 3 Charger Communication Setup ........15 Navitas Company Background .......... 3 Anderson Euro Key ............15 Safety ..................3 Operation ................15 General ................3 Powering the Ready Power Battery On/Off .....15 Elements of Concern ............ -
Page 3: Introduction
Navitas is committed to and actively engages in the diversity of its people, that prizes different backgrounds to come up with the best Thank you for your purchase of East Penn’s Deka Ready Power ® ideas and solutions to customers’ needs. -
Page 4: Proper Ppe, Tool, And Equipment
Ready Power batteries, always wear proper protective clothes including safety glasses, gloves, and appropriate safety toed shoes. Do If the Deka Ready Power battery pack case is crushed, damaged, not wear any metal jewelry because it can short circuit a battery and or compromised, inadvertent contact with the electrolyte may cause cause injury. -
Page 5: Product Offerings
PRODUCT OFFERINGS Voltage Deka Ready Power Capacity Capacity Weight Weight Dimensions (L x W x H) Dimensions (L x W x H) Model # (kWh) (AH) (lbs) (kgs) (Inches) (mm) R24-525-128513 13.44 1000 30.75 x 12.88 x 24.01 781 x 327 x 610 R24-525-1212513 13.44... -
Page 6: Product Familiarization
5: PRODUCT FAMILIARIZATION The following section is intended to provide visual familiarization with the many products throughout the Deka Ready Power product line. Showing features and component locations, it is intended to be used for reference only. Exact specifications should be obtained through the local Deka Ready Power distributor in the area. - Page 7 5:3a Ready Power 36V-550Ah (1812513 / 1812515) Current Model (2021-Present) 5:3b Ready Power 36V-550Ah (1812513 / 1812515) Original Model (2019-2021) Battery Lifting Point Battery Lifting Point...
- Page 8 5:4 Ready Power 48V-1050Ah 5:5 User Interface Module (UIM) 5.5 User Interface Module (UIM) – this device presents the state of charge, remaining run time, lifetime AH throughput, active fault conditions – if any, and shutdown alarm.
- Page 9 5.8 Product ID Labels (SEE NEXT PAGE) Deka Ready Power battery systems have two types of product ID labels. A “battery” ID label, found on the battery lid and an “assembly” ID label found on the counterweight. The battery label is specific to that battery and gives useful identification information such as voltage, capacity, and serial number.
- Page 10 Product ID Labels 5:8.1 Battery ID Label Model of Battery Battery Part Number Battery Date of Manufacture Nominal Voltage of Battery Battery Capacity Battery Weight Battery Serial Number General Warning and Contact Information 5:8.2 Assembly ID Label Model of Assembly Assembly Part Number Battery Date of Manufacture Nominal Voltage of Battery...
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Page 11: Receiving The New Ready Power Battery Preinstall
In most cases, the battery will arrive pre-installed into the counter- If damage is noted at the time of delivery of the Deka Ready Power, weight. Early models of the R36-550-1812513 & R36-550-1812515 please write on the bill of lading that damage has occurred and/ had integrated counterweights, so this section is not applicable. -
Page 12: In The Forklift Truck
7.3 Accessory Installation 7:2.1 Slide in Installations The Deka Ready Power battery may be shipped with a UIM, BDI and/or truck CAN communication cable. Installing these correctly will ensure Battery assemblies that slide into the truck’s battery compartment proper operation, ease of use and reduced risk of product damage. -
Page 13: User Interface Module
The UIM mount has a tilt function to allow the screen to be easily visi- rate selection, contact the local Deka representative or Navitas Product ble no matter the angle of the truck pillar. Loosen the tilt knob and po- Support. -
Page 14: Cable Installation Routing
Certain installations may require a specific battery cable with a tight result in a battery unable to charge or power the fork truck. radius lug to allow for better cable routing. Contact the local Deka NOTE: The terminal post torque specifications in the Deka Ready Power... -
Page 15: Cable Management
7.5.2 Cable Management Using cable restraints (e.g., pogo sticks) or other types of cable man- The sections below discuss how to power the Deka Ready Power bat- agement will help prevent damage to the cables and connectors; these tery on/off, detect if there was a fault and how to connect and charge are outside of the warranty. -
Page 16: Can Integrated Trucks
8.1.4 CAN Integrated Trucks To power down the battery, press SOC Range (%) and hold the power button until If the forklift is equipped from the factory as Deka Ready Power lith- Lower Upper the bottom LED (red) begins flash-... -
Page 17: Connecting To Charger
Continued overcharge protection shutdowns will prematurely wear internal parts. Request service from a local Deka representative if you are seeing signs of a battery shutting down while connected to a charger. -
Page 18: Charging Errors
5. If able, verify the baud rate on the battery and charge match by an alarm, and the screen will power off after the countdown. If none of these items remedy the problem, contact a local Deka To reset from the fault condition, press the power button on the UIM to service representative for assistance. -
Page 19: Product Limitations / Specifications
For all batteries, the storage temperature should be between 0° to 45°C (32° to 113°F). 9.2 Battery Specification Table – Traditional Battery Line Deka Ready Power Traditional Battery Line (2/3 Contactor) - Technical Specifications 24v 525AH 36v 550AH “A”... -
Page 20: Best Practices
10: BEST PRACTICES The following items will help you get the most performance and pro- ductivity out of the Deka Ready Power battery. 10.1 Opportunity Charging To ensure the battery is always ready for service, be sure to connect to a charger anytime the forklift is idle for longer than 5 minutes. -
Page 21: Recommended Maintenance
11: RECOMMENDED MAINTENANCE The chart below highlights the recommended maintenance schedule for Deka Ready Power lithium batteries. Refer to the Deka Ready Power Recommended Guide to Lithium Battery Maintenance for full details. Following these guidelines will help reduce unplanned service and prevent interruptions to operations. -
Page 22: Storage
12.3 Storage Location If the battery is to be stored separately from the forklift truck, it is The following steps should be followed to shut down the Deka Ready recommended that you find a stable place away from day-to-day oper- Power safely and properly for extended periods. -
Page 23: Warranty
Location: ____________________________________________ Date Shipped: _______________________________________________ Serial Number: ________________________________________ BATTERY WARRANTY 5. The battery should be stored and serviced according to the Deka Ready Power® operational manual; however, in no case shall the Deka Ready Power ® battery assemblies manufactured by Navitas battery be stored below 0ºC/32ºF or in excess of 50ºC/122ºF... -
Page 24: Replacement/Recycle/Disposal
Damage due to improper installation or operations are not covered 3 more times with a maximum time limit of 2 minutes per run to allow under the Deka Ready Power Warranty. This includes, but is not limited the lift equipment to be driven to a charger. -
Page 25: Troubleshooting
The following matrix will assist you with troubleshooting simple problems that may cause the Deka Ready Power battery to function incorrectly. For more in depth troubleshooting or repair, refer to the Deka Ready Power Service Manual or contact the local Deka Ready Power Service provider. -
Page 26: Glossary Of Terms
Balance – The act of redistributing power amongst cells to ensure all DTC – Diagnostic Trouble Code: Codes sent by the BMS to aid are at the same state of charge. This is done automatically on Deka troubleshooting actions. These codes can be viewed on the UIM or in Ready Power batteries at the end of a normal, full charge. - Page 28 Sales Hotline: 610-682-3260 e-mail: motivepowersales@dekabatteries.com www.dekabatteries.com East Penn Manufacturing Co. Lyon Station, PA 19536-0147 Phone: 610-682-6361 Fax: 610-682-4781 All data subject to change without notice. No part of this document may be copied or E.P.M. Form No. 2699 11/23 © 2023 by EPM Printed in U.S.A. reproduced, electronically or mechanically, without written permission from the company.
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