Table Of Contents - Deka READY POWER LITHIUM User Manual

Introduction ......................................................................... 3
How to Use This Manual .................................................... 3
Navitas Company Background .......................................... 3
Safety .................................................................................... 3
General ................................................................................ 3
Elements of Concern .......................................................... 3
Proper PPE, Tool, and Equipment ..................................... 4
Electrolyte Exposure .......................................................... 4
Product Offerings ............................................................... 5
Product Familiarization ...................................................... 6
Receiving The New Ready Power Battery
Preinstall ..............................................................................11
Inspection ..........................................................................11
Charging .............................................................................11
Storage Before Install ........................................................11
Installation ...........................................................................11
Installing the Battery into the Counterweight ...................11
Installing the Battery/Counterweight Assembly
in the Forklift Truck ............................................................12
Slide in Installations ...........................................................12
Overhead Lowering Installations.......................................12
Accessory Installation .......................................................12
User Interface Module .......................................................13
Battery Discharge Indicator ..............................................13
UIM/BDI Magnetic Mount ................................................13
Truck CAN Communication ...............................................13
Power Cables .....................................................................13
Cable Installation Routing .................................................14
CAN Charge Cables ..........................................................14
BMID Charge Cables .........................................................14
Dual Cable Setups .............................................................14
36v 550AH 18-125-13/15 (original)
Specific Cables ..................................................................14
48v 1050AH Specific Cables.............................................14
Counterweight Mounted Connectors ...............................14
Charger Installation ...........................................................14
Charger Mounting ..............................................................14

TABLE OF CONTENTS

Cable Management ...........................................................15
Charger Communication Setup ........................................15
Anderson Euro Key ............................................................15
Operation ............................................................................ 15
Powering the Ready Power Battery On/Off .....................15
User Interface Module (UIM) .............................................15
Battery Discharge Indicator (BDI) 1.0 ...............................15
Battery Discharge Indicator (BDI) 2.0 ...............................15
CAN Integrated Trucks ......................................................16
Power Save Shutdown ......................................................16
Charging .............................................................................16
Charging Types ..................................................................16
Connecting to Charger ......................................................17
Charging Process ..............................................................17
Balancing ...........................................................................17
Stopping the Charge .........................................................17
Non-Lithium Chargers .......................................................17
Charging Errors ..................................................................18
Fault Detection ...................................................................18
UIM ....................................................................................18
BDI ....................................................................................18
CAN Integrated Trucks ......................................................18
Product Limitations / Specifications ............................. 19
Best Practices ................................................................... 20
Opportunity Charging ....................................................... 20
Battery Balancing ............................................................. 20
Recommended Maintenance .......................................... 21
Storage ............................................................................... 22
Fully Charge ...................................................................... 22
Power Down ...................................................................... 22
Storage Location .............................................................. 22
Monitor the Battery ........................................................... 22
Warranty ............................................................................. 23
Replacement/Recycle/Disposal ..................................... 24
Troubleshooting ................................................................ 25
Glossary of Terms ............................................................. 26