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Deka unigy I Installation And Operating Instructions Manual

Stationary battery

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STATIONARY BATTERY INSTALLATION
AND OPERATING INSTRUCTIONS
IN REFERENCE TO THIS MANUAL:
– "Battery" is defined as an individual 12-volt unit.
– "Battery string" is defined as a series connected
electrical system comprised of batteries
(individual 12-volt units).
SAFETY PRECAUTIONS
Although all valve regulated batteries have the
electrolyte immobilized within the battery, the
electrical hazard associated with batteries still exists.
Work performed on these batteries should be
done with the tools and the protective equipment
listed below. VRLA battery installations should be
supervised by personnel familiar with batteries and
battery safety precautions.
WARNING: Risk of fire, explosion or burns. Do not
disassemble, heat above 65°C, or incinerate .
®
Protective Equipment
Although VRLA batteries can vent or leak small
amounts of electrolyte, electrical safety is the principle
but not the only concern for safe handling. Per IEEE
1188 recommendations, the following minimum set
of equipment for safe handling of the battery and
protection of personnel shall be available:
1. Safety glasses with side shields, or goggles, or face
shields as appropriate. (Consult application specific
requirements)
2. Electrically insulated gloves, appropriate for
the installation.
3. Protective aprons and safety shoes.
4. Portable or stationary water facilities in the battery
vicinity for rinsing eyes and skin in case of contact
with acid electrolyte.
5. Class C fire extinguisher.
6. Acid neutralizing agent.
1
For Energy Storage
applications following
UL 1973 requirements
Appendix A must
be reviewed.

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Summary of Contents for Deka unigy I

  • Page 1 ® STATIONARY BATTERY INSTALLATION AND OPERATING INSTRUCTIONS For Energy Storage applications following UL 1973 requirements Appendix A must be reviewed. IN REFERENCE TO THIS MANUAL: Protective Equipment Although VRLA batteries can vent or leak small – “Battery” is defined as an individual 12-volt unit. amounts of electrolyte, electrical safety is the principle –...
  • Page 2: Receiving And Storage

    ® RECEIVING & STORAGE Protective Equipment cont. 7. Adequately insulated tools (as defined by ASTM F1505 Receiving Inspection “Standard Specification for Insulated and Insulating Hand Tools”). Upon receipt, and at the time of actual unloading, 8. Lifting devices of adequate capacity, when required. each package should be visually inspected for any possible damage or electrolyte leakage.
  • Page 3: Installation

    See rack assembly instructions. for damage or injury as a result of mishandling or misuse of the product. DEKA UNIGY I BATTERIES ARE TESTED AND APPROVED TO BE INSTALLED AND OPERATED IN THEIR UPRIGHT POSITION. FRONT TERMINAL BATTERY TOP TERMINAL BATTERY Terminals –...
  • Page 4: Battery Assembly

    ® Venting SYSTEM OPERATIONS Under normal operation, VRLA batteries emit Charger Voltage hydrogen gas, which is combustible at certain concentrations. Proper ventilation should be provided These batteries are designed for continuous per IEEE 1187 and/or local codes. Some batteries are float applications.
  • Page 5: Record Keeping

    ® Battery Operation RECORD KEEPING Battery operating temperature will affect battery string Voltages, Temperatures & Ohmic capacity and operating life. Temperatures greater than 77°F (25°C) will reduce READINGS the operating life of the battery. For every 13°F (7°C) Record keeping is an important part of stationary increase in operating temperature above 77°F (25°C), battery maintenance and warranty coverage.
  • Page 6: Maintenance

    ® ACCEPTANCE / Battery Cleaning Do not use any chemical compounds to clean PERFORMANCE TESTING batteries. Batteries, cabinets, and racks, shall only be cleaned with: clear water, a mixture of An acceptance / performance test, if required can be baking soda and water or East Penn Mfg battery performed upon initial installation to ensure the battery cleaner (part # 00321).
  • Page 7 10. Minimum & maximum allowable operating range is -40°C (-40°F) to 40°C (104°F). 11. Minimum & maximum allowable discharge current to an end voltage of 10.50V (1.75 vpc) is listed below: Unigy I - Minimum & Maximum Discharge Currents Minimum Discharge...
  • Page 8 APPENDIX B...
  • Page 9 ® APPENDIX C APPENDIX D VOLTAGE UNIGY I COMPENSATION CHART CHARGE CURRENT LIMITS °C Float Equalize °F Max. Charge Min. Charge Battery Type Current (A) Current (A)** >35 13.38 14.28 >95 12AVR40 13.39 14.29 93.2 12AVR75 13.4 13.40 14.30 91.4 12AVR90 15.5...
  • Page 10 ® APPENDIX E BATTERY MAINTENANCE REPORT Inspection Date _____________________________________________________________________ No. of Units/String __________________ Company ___________________________________________________________________________ Type _______________________________ Address ____________________________________________________________________________ Date New __________________________ Battery location and/or number ______________________________________________________ Date Installed _______________________ Individual Charger Output _____________________ Amp Air Temperature ______________________°F Battery Readings Total Battery String Voltage ________________ Panel Meter Volts ______________________ Unit...
  • Page 11 ® APPENDIX F ACCEPTANCE & PERFORMANCE TESTING Each battery should be at 100% State of Charge prior to performing 2. It is important to ensure all connectors and cables are sized an acceptance or performance test on the battery system. To ensure correctly to support the discharge rating.
  • Page 12 ® K t Factor (Discharges ≥ 1 hr.) K c Factor (Discharges ≤ 1 hr.) Temperature Temperature Temperature Temperature K t Factor K t Factor K c Factor K c Factor ºC ºF ºC ºF ºC ºF ºC ºF 35.0 0.962 22.2 1.019...