Alfa Laval HPM M15 Instruction Manual
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Alfa Laval HPM M15 Instruction Manual

Hybrid powder mixer
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Instruction Manual
Alfa Laval Hybrid Powder Mixer HPM M15 & HPM S15
First published: 2013-11
ESE02460-EN11
Original manual
2023-07

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Summary of Contents for Alfa Laval HPM M15

  • Page 1 Instruction Manual Alfa Laval Hybrid Powder Mixer HPM M15 & HPM S15 First published: 2013-11 ESE02460-EN11 2023-07 Original manual...

  • Page 3: Table Of Contents

    Table of contents The information herein is correct at the time of issue but may be subject to change without prior notice 1. Declarations of Conformity ..............2. Product programme ................. 2.1. Standard ................... 3. Safety ..................3.1. General hazards ..................
  • Page 4 12.7. HPM-M15 & HPM-S15 - Injector ..............12.8. HPM-M15 & HPM-S15 - High Shear and Pump Unit ......... 13. HPM M15 & HPM S15 (US version), spare parts and drawings ......13.1. HPM-M15 - Hybrid Powder Mixer, complete (US version) ........

  • Page 5: Declarations Of Conformity

    Declaration Declaration of of of Conformity Conformity Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Hybrid Powder Mixer Designation Alfa Laval HPM M15 & HPM S15...
  • Page 6 Declaration of of of Conformity Conformity Declaration Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Hybrid Powder Mixer Designation Alfa Laval HPM M15 & HPM S15...

  • Page 7: Product Programme

    2 Product programme This manual covers the product program for Alfa Laval Hybrid Powder Mixer HPM M15 and HPM S15. 2.1 Standard HPM S15 Motor Voltage Version Item No Motor Funnel Inlet & Outlet 8010014180 IEC IP55 + Shroud 40 L...

  • Page 8: Safety

    3 Safety This manual covers the product program for Alfa Laval Hybrid Powder Mixer HPM M15 and HPM S15. 3.1 General hazards The machine is not dangerous in itself, provided that it is used as intended. To prevent injury to people and damage to the machine, it must only be operated as intended.

  • Page 9: Specific Safety Instructions And The Symbols Used

    In case of doubt, the English version of the instruction manual applies. 4.2 General safety instructions Changes may only be made to the installation or parts of it subject to the written consent of ALFA LAVAL, otherwise, the warranty and declaration of conformity will lapse.

  • Page 10: Basic Safety Measures During Normal Operation

    4 Specific safety instructions and the symbols used Unsafe practices and other important information are emphasised in this manual. Warnings are emphasised by means of special signs. Always Always read Always read read the the manual manual manual before before using before using using the...

  • Page 11: Basic Safety Measures During Maintenance, Repair And Cleaning

    4 Specific safety instructions and the symbols used Unsafe practices and other important information are emphasised in this manual. Warnings are emphasised by means of special signs. Always Always read Always read read the the manual manual before manual before before using using using the...

  • Page 12: Working On The Electrical Equipment

    4 Specific safety instructions and the symbols used Unsafe practices and other important information are emphasised in this manual. Warnings are emphasised by means of special signs. Always Always read Always read read the the manual manual manual before before using before using using the...

  • Page 13: Residual Risks

    4 Specific safety instructions and the symbols used Unsafe practices and other important information are emphasised in this manual. Warnings are emphasised by means of special signs. Always Always read Always read read the the manual manual before manual before before using using using the...

  • Page 14: Functioning

    5.1 Function description The Alfa Laval Hybrid Powder Mixer (AL HPM) is a combination of two technologies (powder mixer and pump) and is mainly used to disperse solids (power or crystals) in fluids. Because of the high pressure that the HPM can generate, even during powder intake (up to 4 bar), it can also be used as a mobile feed or discharge pump or as a CIP pump.

  • Page 15: Construction Of The Al Hpm

    - rotor/stator, stage 1 - pump impeller, stage 2 - sight glass (Only HPM M15) - funnel and top plate (Top plate only HPM M15) - frame with wheels (Only HPM M15) Figure 3, HPM M15 Figure 4, HPM S15...
  • Page 16 AL HPM Fr Fr Frequency equency converter converter (Only (Only on on on HPM HPM M15) M15) equency converter (Only M15) The frequency converter used is the Danfoss FC 300. Details of the frequency converter are given in the separate operating instructions from Danfoss.
  • Page 17 The impeller is located on the drive shaft downline of the rotor/stator. The main job of the impeller is to deliver the powder/fluid mixture back to the tank at high pressure and deliver a sub-flow back to the injector via the circulation pipe (see Figure 6). Sight glass glass (Only (Only HPM HPM M15) M15) Sight Sight glass...

  • Page 18: Setting Up And Installation

    6 Setting up and installation AL HPM 6.1 Unpacking and setting up When unpacking, check all parts for damage in transit. Damaged parts must not be used. In the event of any damage, notify the transport company and relevant transport insurance company immediately. A suitably qualified member of staff must unpack, clean and assemble the machine in accordance with the installation instructions.

  • Page 19: Flush Tank And Axial Face Seal

    6 Setting up and installation AL HPM 6.3 Flush tank and axial face seal The flush tank and axial face seal can be operated in two ways: 1. Closed-circuit type with a defined volume of barrier fluid 2. Flushed type, where fresh water flows through the axial face seal and then into the gully (0.25-0.5 L/minute). In order to guarantee the necessary circulation of the barrier medium through the axial face seal, the hoses have to be correctly connected to the barrier medium tank.

  • Page 20: Commissioning

    7 Commissioning AL HPM The operator must observe VDE standard 0530 when commissioning the machine. The machine may only be operated by trained, authorised operating personnel. Never commission the machine if it is not fully installed. Before commissioning, remove all dirt and foreign objects from the machine and the connected pipes and tanks. Check that machine rotor and stator are running freely and free from contact.

  • Page 21: Brief Test

    7 Commissioning AL HPM If there is no Isomix to generate the back-pressure, a simple manual valve (see Figure 7, valve 1), which is connected after the HPM and serves as a throttle, can be used. We recommend that a pressure gauge is always provided after the HPM in order to check the back-pressure generated.

  • Page 22: Information On Working With Products

    7 Commissioning AL HPM 7.3 Information on working with products The AL HPM has been designed in particular for mixing solids and fluids. However, the following things also need to be taken into account to work with the machine successfully: Powders difficult to dissolve or those that swell extensively and have a tendency to stick may only be added in very small quantities, because otherwise the machine may become clogged.

  • Page 23: Cleaning And Maintenance

    8 Cleaning and maintenance AL HPM 8.1 Cleaning (CIP) The unit has to be cleaned regularly, depending on the type of operation. Dirt in the pipes and chambers can lead to contamination and therefore pollution of the product (when next commissioned). The cleaning (CIP) of the machine is carried out in combination with the cleaning of the tank or when cleaning the pipe system of the entire installation.

  • Page 24: Installation And Removal

    9 Installation and removal AL HPM After all the installation work has been completed, the movement of the drive shaft must be checked on the machine by rotating it manually before the drive is switched on. Make sure the drive cannot be switched on accidentally. Before any maintenance and repair work, switch off the main power supply switch and lock with a padlock.

  • Page 25: Technical Data

    10 Technical data AL HPM 10.1 Hybrid Powder Mixer HPM S15 and M15 Hybrid Hybrid Powder Hybrid Powder Mixer Powder Mixer Mixer HPM (US (US version) version) version) Motor Motor Motor Mounting: Std. foot-flanged Std. C-Face footed Power: 15 kW 20 Hp Frequency 50 Hz...

  • Page 26: Operational Data

    Dry ingredient capacity: Dependent on powder (e.g. 3000 kg/h capacity for skimmed milk powder Noise level (at 1 m): < 90 dB(A) 11.2 Dimensions/weight HPM M15 HPM S15 HxWxL [mm]: 1130 x 826 x 1340 1115 x 580 x 1300 Weight: Approx.

  • Page 27: Hpm M15 & Hpm S15, Spare Parts And Drawings

    12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 - Hybrid Powder Mixer, complete 12.1 HPM-M15 - Hybrid Powder Mixer, complete...
  • Page 28 12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 - Hybrid Powder Mixer, complete Parts Parts Parts list list list Pos. Denomination Shroud Self Locking Screw Spacer Pump Unit Screw Washer Frame Washer Sieve Funnel w. Plate Gasket...

  • Page 29: Hpm-M15 - Butterfly Valve

    12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 - Butterfly Valve 12.2 HPM-M15 - Butterfly Valve...
  • Page 30 12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 - Butterfly Valve Parts Parts Parts list list list Service Service Service kits kits kits Denomination Pos. Denomination Service Service Service Kits Kits for Kits for pr pr product...

  • Page 31: Hpm-M15 - In-Line Sight Glass

    12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 - In-line Sight Glass 12.3 HPM-M15 - In-line Sight Glass...
  • Page 32 12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 - In-line Sight Glass Parts Parts Parts list list list Pos. Denomination Seal ring Glas tube Sight glass...

  • Page 33: Hpm-S15 - Hybrid Powder Mixer, Complete

    12 HPM M15 & HPM S15, spare parts and drawings HPM-S15 - Hybrid Powder Mixer, complete 12.4 HPM-S15 - Hybrid Powder Mixer, complete...
  • Page 34 12 HPM M15 & HPM S15, spare parts and drawings HPM-S15 - Hybrid Powder Mixer, complete Parts Parts Parts list list list Pos. Denomination Shroud Self Locking Screw Spacer Pump Unit Bolt Washer Frame Washer Sieve Funnel Gasket C-Ball Valve...

  • Page 35: Hpm-M15 & Hpm-S15 - Flush Tank

    12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 & HPM-S15 - Flush Tank 12.5 HPM-M15 & HPM-S15 - Flush Tank...
  • Page 36 12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 & HPM-S15 - Flush Tank Parts Parts Parts list list list Pos. Denomination End Cap Flush Tank House Seal Sight glass Seal Nut, union...

  • Page 37: Hpm-M15 & Hpm-S15 - C-Ball Valve

    12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 & HPM-S15 - C-Ball Valve 12.6 HPM-M15 & HPM-S15 - C-Ball Valve...
  • Page 38 12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 & HPM-S15 - C-Ball Valve Parts Parts Parts list list list Service Service Service kits kits kits Denomination Pos. Denomination Service Service Service Kits Kits & & & Service...

  • Page 39: Hpm-M15 & Hpm-S15 - Injector

    12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 & HPM-S15 - Injector 12.7 HPM-M15 & HPM-S15 - Injector...
  • Page 40 12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 & HPM-S15 - Injector Parts Parts Parts list list list Pos. Denomination Gasket O-ring Injector Gasket...

  • Page 41: Hpm-M15 & Hpm-S15 - High Shear And Pump Unit

    12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 & HPM-S15 - High Shear and Pump Unit 12.8 HPM-M15 & HPM-S15 - High Shear and Pump Unit...
  • Page 42 12 HPM M15 & HPM S15, spare parts and drawings HPM-M15 & HPM-S15 - High Shear and Pump Unit Parts Parts Parts list list list Service Service Service kits kits kits Denomination Pos. Denomination Service Service Service Kits Kits Kits...

  • Page 43: Hpm M15 & Hpm S15 (Us Version), Spare Parts And Drawings

    13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 - Hybrid Powder Mixer, complete (US version) 13.1 HPM-M15 - Hybrid Powder Mixer, complete (US version)
  • Page 44 13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 - Hybrid Powder Mixer, complete (US version) Parts Parts Parts list list list Pos. Denomination Pump Unit Screw Washer Frame Washer Sieve Funnel w. Plate Gasket C-Ball Valve...

  • Page 45: Hpm-M15 - Butterfly Valve (Us Version)

    13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 - Butterfly Valve (US version) 13.2 HPM-M15 - Butterfly Valve (US version)
  • Page 46 13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 - Butterfly Valve (US version) Parts Parts Parts list list list Service Service Service kits kits kits Denomination Pos. Denomination Service Service Service Kits Kits for Kits...

  • Page 47: Hpm-M15 - In-Line Sight Glass (Us Version)

    13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 - In-line Sight Glass (US version) 13.3 HPM-M15 - In-line Sight Glass (US version)
  • Page 48 13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 - In-line Sight Glass (US version) Parts Parts Parts list list list Pos. Denomination Seal ring Glas tube Sight glass...

  • Page 49: Hpm-S15 - Hybrid Powder Mixer, Complete (Us Version)

    13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-S15 - Hybrid Powder Mixer, complete (US version) 13.4 HPM-S15 - Hybrid Powder Mixer, complete (US version)
  • Page 50 13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-S15 - Hybrid Powder Mixer, complete (US version) Parts Parts Parts list list list Pos. Denomination Pump Unit Bolt Washer Frame Washer Sieve Funnel Gasket C-Ball Valve Screw...

  • Page 51: Hpm-M15 & Hpm-S15 - Flush Tank (Us Version)

    13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-S15 - Hybrid Powder Mixer, complete (US version) 13.5 HPM-M15 & HPM-S15 - Flush Tank (US version)
  • Page 52 13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-S15 - Hybrid Powder Mixer, complete (US version) Parts Parts Parts list list list Pos. Denomination End Cap Flush Tank House Seal Sight glass Seal Nut, union...

  • Page 53: Hpm-M15 & Hpm-S15 - C-Ball Valve (Us Version)

    13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 & HPM-S15 - C-Ball Valve (US version) 13.6 HPM-M15 & HPM-S15 - C-Ball Valve (US version)
  • Page 54 13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 & HPM-S15 - C-Ball Valve (US version) Parts Parts Parts list list list Service Service Service kits kits kits Denomination Pos. Denomination Service Service Service Kits Kits & & & Service...

  • Page 55: Hpm-M15 & Hpm-S15 - Injector (Us Version)

    13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 & HPM-S15 - Injector (US version) 13.7 HPM-M15 & HPM-S15 - Injector (US version)
  • Page 56 13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 & HPM-S15 - Injector (US version) Parts Parts Parts list list list Pos. Denomination Gasket O-ring Injector Gasket...

  • Page 57: Hpm-M15 & Hpm-S15 - High Shear And Pump Unit (Us Version)

    13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 & HPM-S15 - High Shear and Pump Unit (US version) 13.8 HPM-M15 & HPM-S15 - High Shear and Pump Unit (US version)
  • Page 58 13 HPM M15 & HPM S15 (US version), spare parts and drawings HPM-M15 & HPM-S15 - High Shear and Pump Unit (US version) Parts Parts Parts list list list Service Service Service kits kits kits Denomination Pos. Denomination Service Service...

  • Page 59: Additional Documents

    14 Additional documents See Annex, Operating instructions for frequency converter and pump.

  • Page 60: General Information

    Damaged devices will also not be accepted. Furthermore, defects due to normal wear are not subject to warranty services. 15.3 How to contact Alfa Laval Kolding A/S For further information please feel free to contact:...
  • Page 62 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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Hpm s15

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