Alfa Laval HPM M-15 Instruction Manual
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Alfa Laval HPM M-15 Instruction Manual

Alfa Laval HPM M-15 Instruction Manual

Hybrid powder mixer
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Instruction Manual
Alfa Laval Hybrid Powder Mixer HPM M-15 & HPM S-15
IM-TE91A920
First published: 2013-11
ESE02460-EN5
2017-01
Original manual
www.sks-online.com
www.sks-webshop.com

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Summary of Contents for Alfa Laval HPM M-15

  • Page 1 Instruction Manual Alfa Laval Hybrid Powder Mixer HPM M-15 & HPM S-15 IM-TE91A920 First published: 2013-11 ESE02460-EN5 2017-01 Original manual www.sks-online.com www.sks-webshop.com...
  • Page 2 www.sks-online.com www.sks-webshop.com...

  • Page 3: Table Of Contents

    Table of contents The information herein is correct at the time of issue but may be subject to change without prior notice 1. EC Declaration of Conformity ............... 2. Product programme .................. 2.1. Standard ................... 3. Safety ....................3.1. General hazards ..................
  • Page 4 14.2. C-ball valve ..................14.3. Inlet tube ................... 14.4. High shear and pump unit ............... 15. Additional documents ................16. General information ................... 16.1. Service and repair ................16.2. Warranty ................... 16.3. How to contact Alfa Laval Kolding A/S ............www.sks-online.com www.sks-webshop.com...

  • Page 5: Ec Declaration Of Conformity

    +45 79 32 22 00 Phone No. hereby declare that Hybrid Powder Mixer Designation Alfa Laval HPM-M15 & HPM-S15 Type From serial number 50001 to 60000 is in conformity with the following directive with amendments: - Machinery Directive 2006/42/EC - Regulation (EC) 1935/2004 and Regulation (EC) No. 10/2011...

  • Page 6: Product Programme

    2 Product programme This manual covers the product program for Alfa Laval Hybrid Powder Mixer HPM-M15 and HPM-S15. 2.1 Standard HPM-M15 Frequency converter, for voltage Version Item no. Motor Funnel Inlet Outlet NEMA TEFC Wash 3 Phase 380-480 Vac (±10%)

  • Page 7: Safety

    3 Safety This manual covers the product program for Alfa Laval Hybrid Powder Mixer HPM-M15 and HPM-S15. 3.1 General hazards The machine is not dangerous in itself, provided that it is used as intended. To prevent injury to people and damage to the machine, it must only be operated as intended.

  • Page 8: Specific Safety Instructions And The Symbols Used

    In case of doubt, the English version of the instruction manual applies. 4.2 General safety instructions Changes may only be made to the installation or parts of it subject to the written consent of ALFA LAVAL, otherwise, the warranty and declaration of conformity will lapse.

  • Page 9: Basic Safety Measures During Normal Operation

    4 Specific safety instructions and the symbols used Unsafe practices and other important information are emphasised in this manual. Warnings are emphasised by means of special signs. Always read the manual before using the Mixer! 4.3 Basic safety measures during normal operation Before switching on the machine, make sure you know what to do in the event of an incident.

  • Page 10: Basic Safety Measures During Maintenance, Repair And Cleaning

    4 Specific safety instructions and the symbols used Unsafe practices and other important information are emphasised in this manual. Warnings are emphasised by means of special signs. Always read the manual before using the Mixer! 4.4 Basic safety measures during maintenance, repair and cleaning The machine may only be maintained according to the safety instructions by qualified, authorised persons, who are familiar with the operating instructions (and those for the sub-assemblies) and can work accordingly.

  • Page 11: Working On The Electrical Equipment

    4 Specific safety instructions and the symbols used Unsafe practices and other important information are emphasised in this manual. Warnings are emphasised by means of special signs. Always read the manual before using the Mixer! 4.5 Working on the electrical equipment NOTE! Switch on briefly to check whether the motor is rotating in the direction indicated (arrow on the pump housing).

  • Page 12: Residual Risks

    4 Specific safety instructions and the symbols used Unsafe practices and other important information are emphasised in this manual. Warnings are emphasised by means of special signs. Always read the manual before using the Mixer! 4.8 Residual risks The machine has been designed so that the machine itself and its accessories cannot cause any risks for people, products and the environment.

  • Page 13: Functioning

    5.1 Function description The Alfa Laval Hybrid Powder Mixer (AL HPM) is a combination of two technologies (powder mixer and pump) and is mainly used to disperse solids (power or crystals) in fluids. Because of the high pressure that the HPM can generate, even during powder intake (up to 4 bar), it can also be used as a mobile feed or discharge pump or as a CIP pump.

  • Page 14: Construction Of The Al Hpm

    5 Functioning AL HPM 5.2 Construction of the AL HPM The equipment consists of the following units: - frequency converter (Only HPM-M15) - drive - axial face seal - injector - rotor/stator, stage 1 - pump impeller, stage 2 - sight glass (Only HPM-M15) - funnel and top plate (Top plate only HPM-M15) - frame with wheels (Only HPM-M15) 4302-0010...
  • Page 15 5 Functioning AL HPM Frequency converter (Only on HPM-M15) The frequency converter used is the Danfoss FC 300. Details of the frequency converter are given in the separate operating instructions from Danfoss. Drive The power is transmitted from the electric motor to the drive shaft via a three-phase motor. Details of the drive are included in the separate operating instructions for the multi-stage centrifugal pump LKH-112.
  • Page 16 5 Functioning AL HPM Rotor/stator, stage 1 The rotor/stator system is located on the drive shaft, upline of the pump impeller and downline of the injector. The main job of the rotor/stator is to disperse the powder in the fluid. A: Circulation B: Stator C: Flow...

  • Page 17: Setting Up And Installation

    6 Setting up and installation AL HPM 6.1 Unpacking and setting up When unpacking, check all parts for damage in transit. Damaged parts must not be used. In the event of any damage, notify the transport company and relevant transport insurance company immediately. A suitably qualified member of staff must unpack, clean and assemble the machine in accordance with the installation instructions.

  • Page 18: Flush Tank And Axial Face Seal

    6 Setting up and installation AL HPM 6.3 Flush tank and axial face seal The flush tank and axial face seal can be operated in two ways: 1. Closed-circuit type with a defined volume of barrier fluid 2. Flushed type, where fresh water flows through the axial face seal and then into the gully (0.25-0.5 L/minute). In order to guarantee the necessary circulation of the barrier medium through the axial face seal, the hoses have to be correctly connected to the barrier medium tank.

  • Page 19: Commissioning

    7 Commissioning AL HPM The operator must observe VDE standard 0530 when commissioning the machine. The machine may only be operated by trained, authorised operating personnel. Never commission the machine if it is not fully installed. Before commissioning, remove all dirt and foreign objects from the machine and the connected pipes and tanks. Check that machine rotor and stator are running freely and free from contact.

  • Page 20: Brief Test

    7 Commissioning AL HPM If there is no Isomix to generate the back-pressure, a simple manual valve (see Figure 7, valve 1), which is connected after the HPM and serves as a throttle, can be used. We recommend that a pressure gauge is always provided after the HPM in order to check the back-pressure generated.

  • Page 21: Information On Working With Products

    7 Commissioning AL HPM 7.3 Information on working with products The AL HPM has been designed in particular for mixing solids and fluids. However, the following things also need to be taken into account to work with the machine successfully: Powders difficult to dissolve or those that swell extensively and have a tendency to stick may only be added in very small quantities, because otherwise the machine may become clogged.

  • Page 22: Cleaning And Maintenance

    8 Cleaning and maintenance AL HPM 8.1 Cleaning (CIP) The unit has to be cleaned regularly, depending on the type of operation. Dirt in the pipes and chambers can lead to contamination and therefore pollution of the product (when next commissioned). The cleaning (CIP) of the machine is carried out in combination with the cleaning of the tank or when cleaning the pipe system of the entire installation.

  • Page 23: Installation And Removal

    9 Installation and removal AL HPM After all the installation work has been completed, the movement of the drive shaft must be checked on the machine by rotating it manually before the drive is switched on. Make sure the drive cannot be switched on accidentally. Before any maintenance and repair work, switch off the main power supply switch and lock with a padlock.

  • Page 24: Technical Data

    10 Technical data AL HPM Hybrid Powder Mixer HPM-M15 - technical data HPM-M15 ROW version US version CANADA version Motor (Incl. SS motor shroud): Standard Standard-C Face/Foot mounted Standard-C Face/Foot mounted foot-flanged motor with a fixed ball NEMA motor with a fixed ball bear- NEMA motor with a fixed ball bear- bearing on drive side, according ing on drive side, according to...
  • Page 25 10 Technical data AL HPM Hybrid Powder Mixer HPM-S15 - technical data HPM-S15 ROW version US version Motor (Incl. SS motor shroud): Standard foot-flanged motor Standard-C Face/Foot mounted NEMA motor with a with a fixed ball bearing on drive side, according to IEC fixed ball bearing on drive side, according to NEMA Type: metric standard, 2 poles = 3000/3600 RPM at 50/60...

  • Page 26: Operational Data

    11 Operational data AL HPM 11.1 Technical data Rotor speed (60 Hz) 3,500 rpm. Maximum admissible product temperature 55°C Maximum admissible operating overpressure 10 bar Maximum Throughputs 29 m³/h The values apply to the standard speed of 3,500 rpm., water at 20°C The throughput drops with increasing viscosity of the mixed product at the same speed.

  • Page 27: Dimensions/Weight

    11 Operational data AL HPM 11.2 Dimensions/weight HPM-M15 HPM-S15 HxWxL [mm]: 1130 x 826 x 1340 1115 x 580 x 1300 Weight: Approx. 280 kg Approx. 230 kg 300 kg Max. table load: www.sks-online.com www.sks-webshop.com...

  • Page 28: Hpm-M15 - Parts Drawings And Lists

    12 HPM-M15 - parts drawings and lists Powder Mixer complete, HPM-M15 12.1 Powder Mixer complete, HPM-M15 4302-0015 www.sks-online.com www.sks-webshop.com...
  • Page 29 12 HPM-M15 - parts drawings and lists Powder Mixer complete, HPM-M15 Parts list Pos. Denomination Table plate/Funnel Safety mesh Base frame, complete Fixed wheels, complete Brake wheels, complete High shear and pump unit Flush container, complete Name plate C-ball valve, complete Frequency converter ...

  • Page 30: Base Frame

    12 HPM-M15 - parts drawings and lists Base frame, HPM-M15 12.2 Base frame 4302-0017 www.sks-online.com www.sks-webshop.com...
  • Page 31 12 HPM-M15 - parts drawings and lists Base frame, HPM-M15 Parts list Pos. Denomination Frame Pipe clamp Wheel Screw Wheel Screw Name plate Screw and nut www.sks-online.com www.sks-webshop.com...

  • Page 32: Butterfly Valve

    12 HPM-M15 - parts drawings and lists Butterfly valve 12.3 Butterfly valve 4302-0021 www.sks-online.com www.sks-webshop.com...
  • Page 33 12 HPM-M15 - parts drawings and lists Butterfly valve Parts list Pos. Denomination  Valve body half, welding  Valve body half, male part Disc Bush Bush Seal ring Set screw, M8 + Nut M8 www.sks-online.com www.sks-webshop.com...

  • Page 34: Hpm-S15 - Parts Drawings And Lists

    13 HPM-S15 - parts drawings and lists Powder Mixer complete, HPM-S15 13.1 Powder Mixer complete, HPM-S15 www.sks-online.com www.sks-webshop.com...
  • Page 35 13 HPM-S15 - parts drawings and lists Powder Mixer complete, HPM-S15 Parts list Pos. Denomination High shear and pump unit By-pass tube Seal Inlet tube, complete Blind cap (for CIP) Funnel Flush container, complete Base frame, complete Safety Mesh C-ball valve, complete Seal 100 l.

  • Page 36: Hpm-M15 & Hpm-S15 - Common Parts, Part Drawings And Lists

    14 HPM-M15 & HPM-S15 - common parts, part drawings and lists Flush container 14.1 Flush container 4302-0018 www.sks-online.com www.sks-webshop.com...
  • Page 37 14 HPM-M15 & HPM-S15 - common parts, part drawings and lists Flush container Parts list Pos. Denomination Nut, union Sight glass Seal Tube connection Flush container house Seal Blind cap Tube www.sks-online.com www.sks-webshop.com...

  • Page 38: C-Ball Valve

    14 HPM-M15 & HPM-S15 - common parts, part drawings and lists C-ball valve 14.2 C-ball valve 4302-0019 www.sks-online.com www.sks-webshop.com...
  • Page 39 14 HPM-M15 & HPM-S15 - common parts, part drawings and lists C-ball valve Parts list Pos. Denomination 10.1 Seal 10.2 Handle 10.3 Ball valve threaded part 10.4 C-ball w. seal 10.5 Ball valve cone part 10.6 Screw with nut www.sks-online.com www.sks-webshop.com...

  • Page 40: Inlet Tube

    14 HPM-M15 & HPM-S15 - common parts, part drawings and lists Inlet tube 14.3 Inlet tube 4302-0020 www.sks-online.com www.sks-webshop.com...
  • Page 41 14 HPM-M15 & HPM-S15 - common parts, part drawings and lists Inlet tube Parts list Pos. Denomination 13.1 O-ring seal 13.2 Seal 13.3 Inlet tube 13.4 Seal www.sks-online.com www.sks-webshop.com...

  • Page 42: High Shear And Pump Unit

    14 HPM-M15 & HPM-S15 - common parts, part drawings and lists High shear and pump unit 14.4 High shear and pump unit 4302-0022 NOTE The drawing above is showing the ROW version - shroud pos. 2 is not included in the US/CANADA version since the motor is a Wash Down version www.sks-online.com www.sks-webshop.com...
  • Page 43 14 HPM-M15 & HPM-S15 - common parts, part drawings and lists High shear and pump unit Parts list Pos. Denomination O-ring Pump house Extension ring Rotor Front plate / Stator Please see parts list for LKH-112 in separate pump manual - the parts above are either additional, revised or replaced by components of the LKH-112 pump.

  • Page 44: Additional Documents

    15 Additional documents See Annex, Operating instructions for frequency converter and pump. www.sks-online.com www.sks-webshop.com...

  • Page 45: General Information

    Damaged devices will also not be accepted. Furthermore, defects due to normal wear are not subject to warranty services. 16.3 How to contact Alfa Laval Kolding A/S For further information please feel free to contact:...
  • Page 46 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

This manual is also suitable for:

Hpm s-15

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