Alfa Laval ThinkTop D30 Instruction Manual
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Instruction Manual
®
ThinkTop
D30
Patented Sensor System
Registered Design
Registered Trademark
ESE02248-EN6
Original manual
2022-10

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Table of Contents
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Summary of Contents for Alfa Laval ThinkTop D30

  • Page 1 Instruction Manual ® ThinkTop Patented Sensor System Registered Design Registered Trademark ESE02248-EN6 2022-10 Original manual...
  • Page 3: Table Of Contents

    Table of contents The information herein is correct at the time of issue but may be subject to change without prior notice 1. Declarations of Conformity ..............2. Safety ..................2.1. Important information ................2.2. Warning signs ..................2.3. Safety precautions ................3.
  • Page 4: Declarations Of Conformity

    Declaration of of of Conformity Conformity Declaration Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Top Unit for Valve Control and Indication Designation ThinkTop ®...
  • Page 5 Declaration of of of Conformity Conformity Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Top Unit for Valve Control and Indication...
  • Page 6: Safety

    Never touch the moving parts if the actuator is supplied with compressed air Never Never Never Never use cleaning agents that will attack the exterior of the ThinkTop D30. Check with your cleaning agent supplier Never Never Never clean using Alcohol, Acetone, Chloroform, Methanol, Ammonium chloride and Ammonium Hydroxide etc.
  • Page 7: General Information

    ThinkTop D30 is the first of its kind on the market that focuses on new methods to simplify all aspects of using a basic control unit to minimise and optimise installations instead of using external solenoid valves 3.2 Working principle...
  • Page 8: Installation

    4 Installation 4.1 Product dimensions 4.2 Compatible actuators Koltek LKLA-T LKLA SRC long stroke i-SSV Unique SSV Unique SSV long stroke Unique SSV DN125 - DN150 SSV DN80 (76.1 mm) High pressure SSV DN100 (101.6 mm) High pressure SMP valves Unique Mixproof Air/air actuators...
  • Page 9: Installation Instructions

    4.3 Installation instructions Step Step Step 1 1 1 Place the ThinkTop D30 on top of the actuator. Ensure that the unit is correctly mounted by pressing down on top of the ThinkTop D30. Cross-tighten the two allen screws carefully (1.50 Nm).
  • Page 10 4 Installation Step Step Step 4 4 4 Install the cable in the cable gland. NOTE NOTE NOTE Cable Cable connection Cable connection connection Cable gland: PG7 (cable dia. ø4.0 - ø6.8 mm) Recommended conductor 0.5 mm (AWG 20). cross section: If the cable gland comes loose from the control head during installation, it must be secured with a tightening torque of 1.50 Nm.
  • Page 11: Operating Led Feedback

    4 Installation 4.4 Operating LED feedback Actuator status status LED feedback feedback Actuator Actuator status feedback De-energised Green Energised Yellow Red flashing Alarm (Air pressure)
  • Page 12: Troubleshooting

    5 Troubleshooting Error or or scenarios scenarios scenarios Possible cause cause Condition Condition Condition Possible Possible cause Solution Solution Solution Red LED flashing. Insufficient air pressure in the actuator. Check the air supply and the air connections on the unit.
  • Page 13: Technical Data

    6 Technical data T T T echnical echnical data echnical data data General General General Operating pressure 400 - 700 kPa ( 4-7 bar) Supply air quality Class 3 ISO 8573-1 Push-in fittings ø6 mm tube Ambient temperature (operating) -10°C to +50°C Storage temperature (non operating) -15°C to +60°C Protection class...
  • Page 14: Parts List

    7 Parts list 7.1 Parts list...
  • Page 15 7 Parts list Parts Parts Parts list list list Pos. Denomination Top incl. prism and O-rings O-ring Allen screw 12.1 Air fitting Cable gland PG7 X-ring...
  • Page 16 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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