Wellness Technogym Trainer Point Service And Maintenance Manual
  1. Manuals
  2. Brands
  3. Wellness Manuals
  4. Fitness Equipment
  5. Technogym Trainer Point
  6. Service and maintenance manual

Wellness Technogym Trainer Point Service And Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
S
ERVICE AND MAINTENANCE MANUAL
R
. 1.2
EV

Advertisement

Table of Contents
loading

Related Manuals for Wellness Technogym Trainer Point

Summary of Contents for Wellness Technogym Trainer Point

  • Page 1 ERVICE AND MAINTENANCE MANUAL . 1.2...
  • Page 3 The information contained in this manual is intended for QUALIFIED TECHNICIANS who have completed a specific TECHNOGYM training course and are authorized to perform machine start-up and adjustment procedures as well as extraordinary maintenance or repairs which require a thorough knowledge of the machine, its operation, its safety devices and working procedures.

  • Page 5: Table Of Contents

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 Contents 1. GENERAL NOTICES............................1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ....................... 1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS ........................2.1 2.1. M ........................2.1 ECHANICAL CHARACTERISTICS 2.2.
  • Page 6 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 Page intentionally left blank Page ii...

  • Page 7: General Notices

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 8: General Rules For Repair Procedures

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 1.3. GENERAL RULES FOR REPAIR PROCEDURES 1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3.

  • Page 9: Technical Characteristics

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 2. TECHNICAL CHARACTERISTICS 2.1. MECHANICAL CHARACTERISTICS Width 31 cm Length 25 cm Height 16 cm Weight 2.5 kg 2.2. ELECTRICAL CHARACTERISTICS Mains voltage 115 - 230 VAC Frequency 50 - 60 Hz Consumption ~ 5 Watt - 30 mA Fuses...

  • Page 10: Wiring Diagram

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 2.5. WIRING DIAGRAM 2.5.1. ONNECTORS • TLCBR board name type of connector connection AMP MODU II 8-pin M. to power supply board Flat cable 10-pin M. to key reader • Power supply name type of connector connection...
  • Page 11 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 TP-2: Internal connecting cable Power supply - TLCBR Power supply Signal Color TLCBR TLCBR + 12 V ground Black Door contact sensor input Green Door opener relay output Yellow Rx from PC Brown Tx to PC White...
  • Page 12 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 Page intentionally left blank Page 2.4...

  • Page 13: Principles Of Operation

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The block diagram of the machine is shown in the figure below: TLCBR This is the heart of the machine. It receives commands from the PC for reading from and writing to the key, and converts them into appropriate electrical signals to and from the key reader.
  • Page 14 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 Page intentionally left blank Page 3.2...

  • Page 15: Accessories

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 4. ACCESSORIES 4.1. SERIAL CABLE The machine is connected to the PC by means of a 9-pin D-type connector situated on the connector panel, which houses the RS 232 serial port for communicating with the PC. The PC connection is provided through the cable described below: TP-3: External serial cable Serial connector - PC...
  • Page 16 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 Page intentionally left blank Page 4.2...

  • Page 17: Installation Instructions

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, ensure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the weight to be carried.
  • Page 18 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 • Start the “Technogym System Trainer” program on the PC; • without inserting a key, attempt to read the key from the PC: check that the SW responds with the “TGS not present” message; •...

  • Page 19: Troubleshooting

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 6. TROUBLESHOOTING The troubleshooting procedures are shown in the form of flow charts. In order to facilitate consultation, the following standard box shapes are used. This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

  • Page 20: The Machine Does Not Power Up: The Green Led Is Off

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 6.1. THE MACHINE DOES NOT POWER UP: THE GREEN LED IS OFF The green LED will not illuminate if the machine is not correctly supplied with power. THE GREEN LED IS OFF Are the fuses OK? Replace blown fuses Is the mains lead OK?
  • Page 21 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 Is the supply voltage present at Replace the flat cable the TLCBR output? Is the supply voltage present at Replace the TLCBR the TLCBR input? Is the supply voltage present at Replace cable TP-2 the power supply output? Is the mains voltage present at...
  • Page 22 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Disconnect the flat cable connector on the key reader. Place the tester probes between pins 4 and 7 (ground) of the connector.

  • Page 23: The Machine Does Not Read The Key: The Red Led Is Off

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 6.2. THE MACHINE DOES NOT READ THE KEY: THE RED LED IS OFF The red LED will not illuminate if the machine is unable to read or write the key when the PC sends the corresponding command.
  • Page 24 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 Is cable TP-2 undamaged and Reconnect or replace properly connected? serial cable TP-2 Use known good key reader, does Replace the key reader the machine read the key? Use a known good TLCBR, does Replace the TLCBR the machine read the key? Check or replace the...

  • Page 25: Disassembly Of Components

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 7. DISASSEMBLY OF COMPONENTS 7.1. DISASSEMBLING THE HOUSING 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Remove the 6 self-tapping screws a which secure the HOUSING, using a large Phillips screwdriver.

  • Page 26: Disassembling The Electronic Circuit Boards

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 7.2. DISASSEMBLING THE ELECTRONIC CIRCUIT BOARDS Carry out the procedure described in paragraph 7.1. “Disassembling the housing”. Place the housing on a work bench / flat surface. To disassemble the POWER SUPPLY a: 1.

  • Page 27: Disassembling The Tlcbr Chip

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 7.3. DISASSEMBLING THE TLCBR CHIP Carry out the procedure described in paragraph 7.1. “Disassembling the housing”. With the housing placed on a work bench: 1. Remove the TLCBR CHIP a of from its socket using an integrated-circuit extractor tool.
  • Page 28 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 Page intentionally left blank Page 7.4...

  • Page 29: Adjustments

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 8. ADJUSTMENTS The machine does not require any adjustments. Page 8.1...
  • Page 30 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 Page intentionally left blank Page 8.2...

  • Page 31: Machine Configuration

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 9. MACHINE CONFIGURATION The machine does not require any configuration procedures. Page 9.1...
  • Page 32 TRAINER POINT: Service & Maintenance Manual - rev. 1.2 Page intentionally left blank Page 9.2...

  • Page 33: Scheduled Maintenance

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 10. SCHEDULED MAINTENANCE To keep the machine in perfect working order, it is necessary to carry out certain scheduled maintenance actions in order to forestall possible problems. There are essentially 2 types of maintenance operations: •...

  • Page 34: Internal Cleaning Operations

    TRAINER POINT: Service & Maintenance Manual - rev. 1.2 10.2. INTERNAL CLEANING OPERATIONS These operations can be performed by the machine owner and do not require any special skills. For the routine maintenance of the machine, proceed as follows: 10.2.1. S ETTING UP THE OPERATION 1.
  • Page 36 TECHNOGYM INDUSTRIE S.r.l. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-56047 Fax: +39-0547-650150 e-mail: service@technogym.com 0SMM0049-ING...

Table of Contents