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Summary of Contents for Joab S10
- Page 1 Operation and Maintenance Manual Hooklifts S10 - S15 1022984 Edition 1 | 2023-05-23 | KM JOAB Försäljnings AB Telephone: Telefax: E-post: Östergärde Industriområde 031-705 06 00 031-705 06 09 info@joab.se www.joab.se 417 29 Göteborg...
- Page 2 Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 3: Table Of Contents
Shunting A Body Risk Of Damage Service And Maintenance Daily Maintenance Washing The Hooklift Lubrication Points Service Of The Hooklift Service Reminder - Sticker Service Packets And Warranty Torquing Of Fasteners Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 4 Table of Contents Working On The Hooklift Safety Warnings Technical Data Specifications Fault Tracing The Hooklift Contact Information Service And Warranty Claims Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 5: Introduction
JOAB takes no responsibility for consequences that occur due to work carried out by non-pro- fessionals. After receiving the Hooklifts S10 - S15, ensure that it is in proper working order. If it is not, con- tact JOAB, your dealer, or other supplier. - Page 6 Introduction | Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 7: About The Hooklift
This in turn can lead to serious injury or damage. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... -
Page 8: Correct Usage
About the hooklift | Correct Usage Correct Usage Incorrect use of JOAB's products can lead to material fatigue and cause excessive wear to the hydraulics and its components. The service life of the product can be reduced and in the worst- case lead to breakdown. -
Page 9: Hooklift Components
(made of high tensile steel). A. Hook post F. Inner rear section B. Hook G. Centre lock C. Intermediate section H. Sub frame D. Rollers I. Extending-section E. Hydraulic lock Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... -
Page 10: Optional Locking Mechanisms
JOAB. In addition to the manufacture plate, the man- ufacture number is a also stamped onto the cyl- inder cross member, as shown. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... -
Page 11: Body Standard
The use of bodies that are not designed in accordance with the governing standard for which the hooklift has been designed can lead to personal injury or environmental damage. JOAB accepts no responsibility for the use of bodies that do not conform to the standard that the hooklift is designed for. - Page 12 Internal holes located in the body's frame members are used to lock the body onto a trailer. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 13: Safety
Do not make any modifications to the hooklift as this can effect its structural properties. If a modification is required, contact JOAB for advice before making a modification to the hooklift. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 14 Safety | Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 15: Operation
Table 1: Cab Mounted Controller Tip Up Extending Section - IN Pull Up Press the bottom button in Tip Down Extending-Section - OUT Push Down Press the top button in Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... -
Page 16: Led Display And Buttons
Some vehicles are equipped with a hydraulic pump lamp that will also illuminate whenever the hydraulic pump is active. This is not JOAB equipment. Read the vehicle’s manual and make sure that you are aware of the relevant equipment for the vehicle being operated. -
Page 17: Emergency Operation
"Extended-Tipping-Cylinders", on page 38 before operating the emergency override. If in any doubt about the use of the emergency override, contact JOAB for advice before using Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 18 Operation | Emergency Operation Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 19: Radio Controller
(3). LEDs 1 and 2 indicate which function mode is selec- ted, refer to "Function Mode", on page 14 below. LED 3 is lit green when the controller is active and red when the battery is low. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... -
Page 20: Emergency Stop
To start the radio controller, follow the procedure listed below: 1. Make sure that the STOP button is pulled out. 2. Press buttons 9 and 0 in for at least one second and then release them. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 21 Radio Controller | Operation 3. Verify that LED 3 is lit green. When lit the controller is active. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
- Page 22 Radio Controller | Operation Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 23: Distributing A Load On A Body
The body must be covered if it contains loose material. There is a risk that loose material will be thrown off the vehicle if it is not covered. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 24 Distributing a Load on a Body | Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 25: Loading A Body
LED will illuminate as shown. 4. Open the hydraulic lock. Once open, the hydraulic-lock- open LED will illuminate, as shown. 5. Operate the extending-section so that it retracts fully. The centre-lock will then open. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 26 11. Use the tip function and lift the body. If the load is heavy or the body’s rollers are stuck in the underlying surface, reverse carefully at the same time as lifting. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
- Page 27 16. Inspect and make sure that the hydraulic-lock has correctly secured the body onto the hooklift and that its LED is no longer illuminated. 17. Turn the hydraulic pump OFF. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
- Page 28 Loading a Body | Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 29: Tipping A Body
4. Inspect and make sure that the body is secured with the hydraulic lock. The hydraulic lock must be closed. Verify that the LED in the cab, indicating that the hydraulic-lock is open, is not act- ive. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 30 6. After tipping, lower the body back to its retracted position. To prevent wear, do not drive the vehicle with the body raised. This also applies to short journeys. 7. Turn the hydraulic pump OFF. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 31: Unloading A Body
3. Open the hydraulic lock. Once open, the hydraulic-lock- open LED will illuminate, as shown. 4. Operate the extending-section so that it fully retracts and the body is moved out- wards, as shown. The centre-lock will then open. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 32 7. Operate the extending-section and make sure that the hooklift's hook is free from the body's lifting-bracket. 8. Operate the hooklift and return it to its normal position on the vehicle. 9. Stop the hydraulic-pump. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
- Page 33 The centre-lock will then open. 5. Verify that the centre-lock is open. The centre-lock-open LED will illuminate once it is open, as shown. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
- Page 34 Do not extend the extending-section as this places greater loads on the hooklift. Keep the extending-section retracted as much as possible. This will ensure optimal lifting force. Do not retract the hooklift's extending-section when the trailer's suspension springs are compressed. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 35: Shunting A Body Risk Of Damage
To prevent the tip-cylinder's pistons from breaking or causing other damage, the force applied to the tip cylinders should be restricted to 195 bar. A pressure relief valve can be installed to minimise this risk. For further information, contact JOAB. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 36 Shunting a Body | Risk of Damage Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 37: Service And Maintenance
3. Make sure that there are no fallen objects in between the hooklift’s different parts. 4. Check that the hooklift is free from deform- ation and cracks. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... -
Page 38: Washing The Hooklift
Use a standard nozzle only, do not use a turbo nozzle. Always apply fresh grease around lubrication points after washing. For more information regarding the hooklift's lubrication points, refer to below. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... -
Page 39: Lubrication Points
1. Extending-section cylinder (x 2) 5. Tip-pivot (x 2) 2. Tip-cylinder (x 4) 6. Rollers (x 2) 3. Centre-lock 7. Shunting-pivot (x 2) 4. Hydraulic-lock-cylinder (x 2) 8. Glide plates (x 6) Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... -
Page 40: Service Of The Hooklift
The air-filter should be replaced at least once every two years, or more often, as required. Service Reminder - Sticker A JOAB service sticker is placed on the inside of the drivers door to indicate when the hooklift is due for its next service. In the example shown opposite, the numbers around the outside represent the months January to December. -
Page 41: Torquing Of Fasteners
33 Nm 47 Nm 65 Nm 81 Nm 114 Nm 128 Nm 181 Nm 197 Nm 277 Nm 275 Nm 386 Nm 385 Nm 541 Nm 518 Nm 935 Nm Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... -
Page 42: Working On The Hooklift
The tip-support is anchored between the sub frame and the intermediate-section using two dowels, as anchor points. Locate these on the hooklift and place the tip-support between them, as shown above, before working on a hooklift. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... -
Page 43: Safety Warnings
Suspended Loads Do not stand or walk underneath a suspended load. If a suspended load breaks free it can lead to serious injury or death. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 44 It is the responsibility of the operator to make sure that they are aware of which safety precautions apply. Failure to do so can lead to serious injury or damage to the equipment and environment. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 45: Technical Data
50° - 58° Weight Dependent upon model Distance between the hook and rollers (C-C) Dependent upon model Total length (L) of the hooklift Dependent upon model Height (h) 220 mm Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 46 Technical Data | Specifications Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 47: Fault Tracing The Hooklift
1. Remove, lubricate, and rein- Controller electric levers stall jam. 2. Spring set for air cyl broken. 2. Replace spring set. 3. Electric solenoid jams. 3. Clean the solenoid. If neces- sary, replace it. Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23... - Page 48 Fault Tracing the Hooklift | Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...
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Page 49: Contact Information
Table 7: Service and warranty details Department Contact Details Service workshop 031 7050 687 Spare Parts 031-7050 686 Technical Support 031-7050 688 Warranty 031-7050 717 Body Builder Support 031 7050 705 Hooklifts S10 - S15 manual: 1022984 Edition 1 | 2023-05-23...