Table of Contents
Related Manuals for Joab EcoDrive VL10U
Summary of Contents for Joab EcoDrive VL10U
- Page 1 Operation and Maintenance Manual for Skip-Loaders 1021046 Edition 2 | 2022-05-02 | KM JOAB Försäljnings AB Telephone Telefax: E-post: Östergärde Industriområde 031-705 06 00 031-705 06 09 info@joab.se www.joab.se 417 29 Göteborg...
- Page 2 EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
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Page 3: Table Of Contents
Table of Contents Introduction About The Skip-Loader Correct Usage Skip Loader Components Extra Options General Description Container-Stops Lashing Anchors Manufacture Plate Design Safety Operation Hydraulic Pump Control Panel Function Mode Control Panel - Button Functions Emergency Stop Turtle Mode – Fast Speed Support Legs –... - Page 4 Table of Contents Function Buttons Warnings Radio Controller Before Operation Operation Activate The Radio Controller LEDs Function Mode Radio Controller - Button Functions Start The Radio Controller Fast Operation Axle Weight Charging Loading A Skip Tipping A Skip Unloading A Skip Handling Double Skips High-Tipping-Chains Service And Maintenance...
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Page 5: Introduction
This manual explains how to operate and maintain your EcoDrive skip-loader. It contains important information for your own safety and the surrounding environment. JOAB’s products are characterised by a high level of safety, reliability, and long service-life. To get the best out of your skip-loader, we recommend reading this manual carefully. - Page 6 Introduction | EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
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Page 7: About The Skip-Loader
Correct Usage Incorrect use of JOAB's products can lead to material fatigue and cause excessive wear to the hydraulics and its components. The service life of the product can be reduced and in the worst case lead to breakdown. -
Page 8: Skip Loader Components
About the Skip-Loader | Skip Loader Components Make sure that the vehicle and the skip have the same angle of tilt. Skip Loader Components The main components of a skip-loader are listed and shown below. Some parts shown in the image are optional extras. -
Page 9: Extra Options
2. Skip Weight 5. Safety-Wires 3. Control Panel - Right Side 6. Rotator (rotates the skip) General Description JOAB's skip-loaders are designed to transport skips that are manufactured according to the Swedish standard SS 3020. Container-Stops JOAB's skip-loader's are equipped with con- tainer-stops, as shown opposite (see also "Skip Loader Components", on page 2). -
Page 10: Manufacture Plate
Simulations for calculating: load capacity, durability, and service life are performed on all components. All development and manufacture is per- formed by JOAB. We are ISO 9001 and ISO 14001 certified. EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02... - Page 11 About the Skip-Loader | General Description A large proportion of our production is auto- mated. This guarantees high quality in the manufacturing process. JOAB's painting facilities meet all applicable environmental requirements. EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
- Page 12 About the Skip-Loader | General Description EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
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Page 13: Safety
Safety Observe all safety warnings. Failure to do so can lead to serious injury or damage to equip- ment. For further information regarding warning labels placed on the vehicle, refer to "Safety Warnings", on page 49. All personnel operating the skip-loader must read and follow all warnings provided in this manual and on the skip-loader. - Page 14 Do not make any modifications to the skip-loader as this can effect its structural properties. If a modification is required, contact JOAB for advice before making a modification to the skip- loader. EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
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Page 15: Operation
The right button is used to start and stop the hydraulic pump. When active, the pump LED on the JOAB LED panel will illuminate red. For some vehicles, a warning will also be displayed in the driver's dashboard. This is dependent upon the manufacturer of the vehicle. -
Page 16: Control Panel - Button Functions
Operation | Control Panel To select the desired Function mode, simply press button 12 after start-up. By default, Func- tion_1 mode is active at start-up. There are three LEDs on the button. The first LED is illu- minated when Function_1 mode is active, the first and second LED for Function_2 mode, and all three LEDs when Function_3 mode is active. -
Page 17: Dmg
Operation | Turtle Mode – Fast speed The control panel and the radio controller will automatically deactivate if left unattended for sixty seconds. This is a safety feature - dead man's grip (DMG). To re-activate the control panel or radio controller, press button 12 and any other button. Emergency Stop The red button to the left of the numbered buttons is an emergency stop button. -
Page 18: Support Legs - Safety Monitoring
Operation | Support Legs – Safety Monitoring Support Legs – Safety Monitoring The support-legs are equipped with a safety feature that ensures the vehicle is stable before lifting the maximum possible load. Both legs must be properly lowered onto the ground to lift the maximum permitted load. -
Page 19: Container Shake
The driver does not need to stand beside the control panel to operate the skip-loader. For information specific to the use of JOAB's radio controller, refer to "Radio Controller", on page EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02... -
Page 20: Skip Weight
Operation | Extra Options Skip Weight This is used to measure the weight of a loaded skip when suspended from the rear of the vehicle. The weight of the skip is constantly displayed in the radio controller as long as no other function is being operated. -
Page 21: Safety-Wires
This can be done using manually placed securing equipment, such as chains. Alternatively, JOAB's hydraulic safety- wire system can be purchased. JOAB's safety- wire system is built into the skip-loader and allows for fast and secure fastening of a skip onto the vehicle. -
Page 22: Trailer Warning Lights
Operation | Trailer Warning Lights Trailer Warning Lights For vehicles equipped with a tow hitch for trailers, an additional display will also be fitted, as shown. The red LED indicates that the tow-hitch is OPEN. The green LED indicates that it is closed. Certain manufacturers, such as Scania, have a reset switch for the tow- hitch's servo. -
Page 23: Cbw Controller
CBW Controller EcoDrive skip-loaders are equipped with a CBW controller, as shown opposite.This is used to control the skip-loader's work lighting. The CBW controller is normally mounted onto the driver's A-post using a mounting bracket. Operation The CBW controller is activated by pressing the OK button that is located at the bottom of the user interface. -
Page 24: Function Buttons
CBW Controller | Operation Table 3: User interface – icon description (continued) Icon Function Icon Function Beacon light - ON Work light ON/OFF Red light - ON Beacon light ON/OFF Automatic reverse light ON. Press Hydraulic Pump - ON two times to activate. Automatic back light ON. -
Page 25: Radio Controller
Radio Controller A radio operated controller can be bought as an option for all skip-loaders. These allow for operation of the skip-loader remotely. The operator does not need to stand at the control panel to operate the skip-loader. The use of a radio controller allows the operator to have a good visual overview of the lifting operation. -
Page 26: Activate The Radio Controller
Radio Controller | Operation Activate the Radio Controller The large red button located at the bottom of the controller is used to activate and deactivate the radio controller. It must be pulled out to operate the controller. When not in use, make sure it is deactivated. -
Page 27: Radio Controller - Button Functions
Radio Controller | Operation To select the desired function mode, simply press button 12 on the radio controller. By default, Function_1 mode is active at start-up. The LED next to button 12 indicates which function mode is active, see Table 4, on page 20. If Function_1 or Function_2 is active the LED for button 12 is not illuminated. -
Page 28: Start The Radio Controller
Note, this is not a precise value and must be seen as an indication of the actual weight only. JOAB AB disclaims all responsibility if a vehicle is over weight, even if the radio controller displays a value that is lower than the maximum allowed for the vehicle. -
Page 29: Dmg
Radio Controller | Operation The control panel and the radio controller will automatically deactivate if left unattended for sixty seconds. This is a safety feature - dead man's grip (DMG). To re-activate the control panel or radio controller, press button 12 and any other button. Charging The charger for the radio controller is normally mounted next to the driver's A-post inside the cab. - Page 30 Radio Controller | Operation EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
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Page 31: Loading A Skip
Loading a Skip The operator of the skip-loader is responsible for handling it. Care must be taken to avoid injury or damage. Before operating the skip-loader make sure that you have read and are fully aware of the warnings in this manual and on the skip-loader. To load a skip, follow the procedure listed below. - Page 32 Loading a Skip | 7. Tip the lifting-arm so that the lifting-plates hang over the skip as shown. 8. Use the folding-arm and ensure that the boom-pipe is positioned so that it is over the skip's center of gravity. 9. Connect the lifting-plates onto the skip. Verify that they are connected properly.
- Page 33 Secure it with the fastening equip- ment. This can be found in the vehicle's side tool box. If the skip-loader is equipped with JOAB's safety-wire system (extra option), as shown, use it to secure the skip. Always hold the handle on the safety-wire while it is extended.
- Page 34 Loading a Skip | EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
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Page 35: Tipping A Skip
Tipping a Skip The operator of the skip-loader is responsible for handling it. Care must be taken to avoid injury or damage. Before operating the skip-loader make sure that you have read and are fully aware of the warnings in this manual and on the skip-loader. To tip a skip follow the procedure listed below. - Page 36 9. Make sure that the skip is properly secured onto the vehicle. Secure it with fastening equipment. If the skip-loader is equipped with JOAB's hydraulic safety-wire system (extra option), as shown, use it to secure the skip. EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
- Page 37 Tipping a Skip | 10. Raise both of the support-legs. 11. Turn the hydraulic pump OFF. EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
- Page 38 Tipping a Skip | EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
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Page 39: Unloading A Skip
Unloading a Skip The operator of the skip-loader is responsible for handling it. Care must be taken to avoid injury or damage. Before operating the skip-loader make sure that you have read and are fully aware of the warnings in this manual and on the skip-loader. 1. - Page 40 Unloading a Skip | 6. Remove the lifting-plates from the skip and hang them up on their hooks on the skip-loader. 7. Lower the lifting-arm and the folding-arm to their transport position. Do not drive the vehicle with the lifting-arm or the folding-arm raised.
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Page 41: Handling Double Skips
Both skips must be properly secured onto the skip-loader with the use of appropriate secur- ing equipment. If the skip-loader is equipped with JOAB's safety-wire system (extra option) make sure that they are attached to both skips. The safety-wire can be placed outside of the lifting- plates. - Page 42 Handling Double Skips | When lashing the rear skip onto the skip- loader, the safety-wire can be hooked on to either the front or the rear lifting lug of the skip, depending on the length of the skips. Make sure that the lifting-arm is fully retracted. If necessary, adjust the lifting chain's length to allow the lifting-arm to be fully retracted.
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Page 43: High-Tipping-Chains
See below for further information. High tipping a skip shall only be performed with JOAB's high-tipping-chains. Do not use any other equipment to high tip a skip. The high-tipping-chains are located at the rear of the skip-loader, as shown above. - Page 44 High-Tipping-Chains | Exercise cation when the skip nears its center tipping point, there is a risk that the skip will make contact with the boom-pipe on the skip-loader. Exercise cation when the skip is tipped backwards towards the skip-loader, tension built up in the high-tipping-chains can cause the skip to swing suddenly.
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Page 45: Service And Maintenance
Service and Maintenance To prevent unnecessary wear, it is important to maintain the skip-loader continuously. Provided below is information regarding daily maintenance and servicing. Daily Maintenance Daily care, which only takes a few minutes, can prolong the service life of your skip-loader. Provided below are some daily steps to help maintain the skip-loader. -
Page 46: Washing The Skip-Loader
5. Verify that all lighting and other electrical equipment functions correctly. 6. Finish by inspecting the hydraulic pump. If any damage is found, contact your JOAB workshop immediately. Washing the Skip-Loader Newly lacquered surfaces must be cleaned using detergent and a sponge only. Do not use a high pressure washer. -
Page 47: Lubrication Points
Service and Maintenance | Lubrication Points Lubrication Points The following image highlights the locations on the skip-loader that shall be kept lubricated. 1. Tip-hook 7. Safety-wire system cylinder 2. Extending-body's cylinder 8. Lifting-arm cylinder (x2) 3. Folding-arm cylinder 9. Lifting-arm cylinder (x2) 4. -
Page 48: Service Of The Skip-Loader
The air-filter should be replaced at least once every two years, or more often, as required. Service-Reminder Sticker A JOAB service sticker is placed on the inside of the drivers door to indicate when the skip-loader is due for its next service. In the example shown opposite, the numbers around the outside represent the months January to December. - Page 49 Service and Maintenance | Service of the Skip-Loader Table 6: Service packets (continued) Department Contact Details Body Builder Support 031 7050 705 Visit our website: www.joab.se to order spare parts and find your nearest JOAB authorised workshop. EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
- Page 50 Service and Maintenance | Service of the Skip-Loader EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
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Page 51: Technical Data
Hydraulic oil: viscosity class 32 cst General Information The following features are applicable for all JOAB's skip-loaders: The cylinders for the lifting-arm and the folding-arm are assisted by over centre valves. All hydraulic cylinders have link bearings at the piston rod end. - Page 52 Technical Data | General Information EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
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Page 53: Fault Tracing The Skip-Loader
1. Insufficient amount of oil 1. Check the oil level. Poor lifting capacity to the pump 2. Contact JOAB. 2. Oil pressure too low. 3. Replace the cylinder seals. 3. Leaking cylinder seals. 1. Chain lock/lever jams. 1. Remove, lubricate, and rein-... - Page 54 Fault Tracing the Skip-Loader | EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
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Page 55: Safety Warnings
Failure to do so can lead to serious injury or damage to equipment. Make sure that the labels are in good condition. If necessary, new safety labels can be ordered from JOAB. Safe Working Distance Make sure that there are no authorized persons in close prox- imity of the vehicle's working area. - Page 56 Safety Warnings | EcoDrive VL10-VL18 manual: 1021046 Edition 2 | 2022-05-02...
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Page 57: Contact Information
Contact Information Information Details Address JOAB Försäljnings AB Östergärde Industriområde 417 29 Göteborg Sweden Telephone: 031-705 06 00 Fax: 031-705 06 09 E-mail: info@joab.se Website: www.joab.se Service and Warranty Claims For information regarding service and warranty claims, refer to "Service Packets and War- ranty", on page 42.