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Joab Anaconda Twin User Instructions

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Anaconda Twin
User instructions in original
JOAB Recycling AB
Norbavägen
SE-384 30 Blomstermåla
Tel +46(0)499-480 80
Fax +46(0)499-480 99
www.joab.se

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  • Page 1 Anaconda Twin User instructions in original JOAB Recycling AB Norbavägen SE-384 30 Blomstermåla Tel +46(0)499-480 80 Fax +46(0)499-480 99 www.joab.se...
  • Page 2 Foreword Thank you for choosing JOAB as your supplier. We would like to thank you for the confidence you have shown in us by purchasing one of our products and we are sure that it is a product that you will get a lot of use out of in the future.
  • Page 3 Anaconda Twin User instructions in original General description Safety Operator’s instructions Hydraulic system Electrical system Checks and Maintenance Fault tracing Bin lifts Supplementary equipment Replacement parts Appendices, EU Declaration of conformity, Protocol Operator noise JOAB Recycling AB Norbavägen SE-384 30 Blomstermåla...
  • Page 4 Anaconda Twin General description This tab gives a general description of JOAB’s Refuse collection vehicles (RCVs) and a list of what components are included in the standard version of the RCV. Information for extra equip- ment can be found in tab 9, Supplementary equipment.
  • Page 5 Anaconda Twin RCV standard equipment The RCV is designed in accordance with the standard SS-EN 1501. JOAB retains the right to modify the design, data and equipment without prior notice. A list of the equipment supplied with the RCV in the standard version can be found in figure 1 below.
  • Page 6 General description Anaconda Twin Function’s name and symbol Function’s task Emergency stop The function stops all other functions except Rescue, and generates a series of short sound signals in the cab. The control unit consists STOP of inhibited push buttons that must be pulled back to return to neutral position.
  • Page 7 General description Anaconda Twin Ejection plate in The control unit for the function consists of a return sprung push button. If the button is held in, the Ejection plate in function is run and the ejection plate moves in. Start/stop...
  • Page 8 General description Anaconda Twin Signal The signal buttons are used to attract the driv- er’s attention. A continuous signal can be heard in the cab when the button is pressed. By vary- ing the length of time the button is pressed dif- ferent signals can be created.
  • Page 9 General description Anaconda Twin The body is equipped with two control boxes, one on each side. On the body’s front control boxes there are control units for the RCV’s ejection functions on each side. The control boxes also have an emergency stop button, see figure 2 below.
  • Page 10 General description Anaconda Twin The tailgates are equipped with one control box for each side. The control boxes have control units for the RCV’s safety functions and the compaction functions for each side. The control units for the compaction functions are located there so that the operator has a view of the hopper during operation.
  • Page 11 RCV maintains this quality, many replacement parts must be replaced as necessary with JOAB original parts as these have been tried and tested and are especially suitable for the relevant purpose. Examples of such parts are electrical and hydraulic components as well as mechanical parts connected with safety and operation of the RCV.
  • Page 12 General description Anaconda Twin Machine plate and bin lift type plate The machine plate displays information such as structure type, order number and size of body. The machine plate is located on the front left lower edge of the body, see figure 6. The bin lift's type plate displays information such as bin lift type, maximum bin size and maximum lifting capacity.
  • Page 13 General description Anaconda Twin Vibration Vibration, hand-arm The footstep handle is welded to the tailgate, no measurable vibration is expected to occur. Hand- arm vibration measurements have therefore not been carried out. Vibration, full body Vibration measurements have been carried out with the operator standing on the footstep, the vehicle has been driven on asphalt in an industrial area at a maximum speed of 30 km/h.

  • Page 14: Table Of Contents

    Anaconda Twin Safety This tab covers the safety instructions that apply to JOAB’s refuse collection vehicles, in their standard versions. Safety instructions for extra equipment can be found under tab 9, Supplemen- tary equipment, and safety instructions for the lifting equipment is under tab 8, Lift. Also refer to the chassis manufacturer’s instructions.
  • Page 15 Safety Anaconda Twin Warming-up the RCV body in cold weather Fire extinguisher Controls and safety Safety checks Safety checks before each shift 4.1.1 The function of emergency stop buttons 4.1.2 The function of signal buttons 4.1.3 The rescue function 4.1.4 Compaction functions 4.1.5 Bin lift function...

  • Page 16: General Safety Instructions

    Responsible roles JOAB’s RCVs operate using high hydraulic pressure and large mechanical forces and must, therefore, be handled responsibly and with respect. The RCV is designed with the user’s safety in mind. Meets the standards for personal safety according to SS EN 1501 -1. The final responsi- bility for safe use always falls to the user;...

  • Page 17: Using The Rcv's Safety Functions

    Safety Anaconda Twin 1.2.1 General safety instructions It is important that the driver and operator have responsibility for each other’s safety and for the safety of other persons in the vicinity of the vehicle. The vehicle must therefore never be left unattended with the engine running.

  • Page 18: Safety Precautions When Loading And Compacting

    Safety Anaconda Twin portant that the RCV is operated with the greatest care and respect. Safety precautions when loading and compacting The following covers the safety precautions that must be taken when loading and compacting. The safety precautions regarding loading using a lifting device are not covered here, the descrip- tion applies for a standard version RCV.

  • Page 19: Keep Your Body Away From Moving Parts

    Safety Anaconda Twin 2.1.3 Keep your body away from moving parts When loading refuse, the cylinders and plates move with great force. Keep your hands and body away from moving parts or objects that are in, or protruding from, the hopper.

  • Page 20: Clean The Tailgate Sealing Edges After Ejection

    Safety Anaconda Twin Figure 5, do not retract the tailgate if it can come into contact with electrical cables or similar 2.2.2 Clean the tailgate sealing edges after ejection If refuse gets caught between the body and the tailgate, the tailgate cannot be properly closed.

  • Page 21: Avoid Driving With An Open Tailgate

    Safety Anaconda Twin Figure 7, lock hook in its lowest position 2.2.4 Avoid driving with an open tailgate Do not drive the vehicle further than absolutely necessary with an open tailgate. The stability and brake and steering characteristics of the vehicle are greatly impaired and the stresses on the tailgate mountings increase when the tailgate is open.

  • Page 22: Safety During Checks And Maintenance

    Safety Anaconda Twin Figure 9, avoid tilting more than 10° Safety during checks and maintenance The following sections cover the safety precautions that must be taken during checks and main- tenance of the RCV. All checks and maintenance must be carried out according to normal work- shop practice.

  • Page 23: Never Enter The Body Or Tailgate With The Engine Running

    Safety Anaconda Twin be able to hold the weight of the tailgate including lift of 2,000kg (wide) respectively 1,600kg (narrow). Figure 11, example of vertical safety support 2.3.3 Never enter the body or tailgate with the engine running. Under no circumstances may personnel enter the body or the tailgate during operation. If you must enter the body to wash or inspect it for example, the engine must be switched off and the ignition key removed.

  • Page 24: Work On The Rcv Roof

    Safety Anaconda Twin 2.3.5 Work on the RCV roof Some service and maintenance work may need to be carried out on the roof of the RCV, which entails a falling risk. Actions to prevent falls must be taken prior to such work, e.g. can a work platform or safety line be used.
  • Page 25 Safety Anaconda Twin When the clearing button is pressed, an automatic operating cycle is started in the tailgate on the condition that the tailgate is in the fully open position. The movement occurs automatically im- mediately after the button is pressed. Figure 14 shows the symbol for the clearing button.

  • Page 26: Safety Checks

    Safety Anaconda Twin Figure 17 shows the symbols for the emergency stop buttons. When an emergency stop button is pressed all moving functions stop immediately. No function, except rescue can start when the emergency stop is activated. A pulsed audible signal is heard in the cab to alert the driver to the emergency stop.

  • Page 27: Safety Checks Before Each Shift

    Safety Anaconda Twin NOTE! Never use a vehicle where defects have been found during pre-operation checks. Repair the vehicle before it is used again! Safety checks before each shift Sections 4.1.1-4.1.8, below indicate all the safety checks that should be carried out before each shift.

  • Page 28: Function Of The Footstep

    Safety Anaconda Twin 4.1.6 Function of the footstep Check, if the vehicle has a footstep, that the footstep's functions work correctly, see section 1.3 Daily checks under tab 9, Footstep. 4.1.7 Function of the folding rave bar Check, if the vehicle has a folding rave bar, that the folding rave bar works correctly, see sec- tion 1.2 Daily checks under tab 9, Folding rave bar.

  • Page 29: Main Switch For Superstructure Electrical Systems And Hydraulic

    Safety Anaconda Twin 4.2.1 Main switch for superstructure electrical systems and hydraulic pump Check daily that the RCV is rendered completely inoperative when the RCV’s main electrical switch is turned off, i.e. that no electronically controlled functions can be operated. At the same time check that the power take off switches cut power take off current.

  • Page 30: Inspection Hatch Safety Switch

    The speed that the tailgate falls at is determined by a stroke limiter of the slide’s movement via the control system. If the closing time is too short, the stroke limiter must be corrected immedi- ately. Contact an authorised JOAB service workshop for adjustment, because the function is an integral part of the RCV’s safety equipment.
  • Page 31 Safety Anaconda Twin Figure 20, location of warning symbols on the RCV The warning sign in figure 21 below indicates that it is forbidden to go under the tailgate. 1508166 Figure 21, warning sign, never go beneath an open tailgate The warning sign in figure 22 below indicates that it is forbidden to go under a raised tailgate unless it is supported by safety supports.
  • Page 32 Safety Anaconda Twin Figure 22, warning sign, use safety supports The warning sign in figure 23, below, indicates that the engine must be switched off and the igni- tion key removed when service work is carried out on the RCV.
  • Page 33 Safety Anaconda Twin The warning sign in figure 25 below indicates that it is forbidden to drive the vehicle if refuse remains in the hopper. Figure 25, warning sign, never drive with refuse in the hopper The warning sign in figure 26 below indicates that there must always be a distance of at least 150mm between the operator and the lift cam.
  • Page 34 Anaconda Twin Operator’s instructions This tab covers the operator instructions for JOAB’s RCV, in its standard version. Instructions for extra equipment can be found under tab 9, Supplementary equipment, and instructions for any bin lifts can be found under tab 8, Lifts. In order to use the RCV safely, all the contents of this tab and tab 2, Safety, must be read carefully before operating any of the RCV’s functions.
  • Page 35 Operator’s instructions Anaconda Twin 2.2.3 Ejection 2.2.4 Safety functions Daily checks and maintenance work Maintenance Checks 3.2.1 Tailgate lock 3.2.2 Hydraulic oil Corrective actions Faults during the compaction operating cycle Safety equipment malfunction Oil leakage or hose rupture 4.3.1 Leakage on lines leading to the tailgate lift cylinders 4.3.2...

  • Page 36: Responsible Roles

    Anaconda Twin Responsible roles JOAB’s RCVs operate using high hydraulic pressure and large mechanical forces and must, therefore, be handled responsibly and with respect. The RCV is designed with the user’s safety in mind. Meets the standards for personal safety according to SS EN 1501 -1. The final responsi- bility for safe use always falls to the user;...

  • Page 37: Operation

    Anaconda Twin Operation The following chapter covers the operation of JOAB’s RCV. Section 2.1, Controls, explains how the controls are to be used to control the RCV’s functions and section 2.2, Operating the RCV, explains how and when each function is to be used. This section does not, however, give compre- hensive information for safe RCV operation.
  • Page 38 Operator’s instructions Anaconda Twin STOP Emergency Tailgate Clearing Ejection Ejection stop plate out plate in Figure 1, body’s front control box on left hand side On the body’s rear control boxes there is a control unit for the downward movement of the rel- evant tailgate, see figure 2.

  • Page 39: Start/Stop

    Operator’s instructions Anaconda Twin The tailgates are equipped with one control box for each side. The control boxes have control units for the RCV’s safety functions and the compaction functions for each side. The control units for the compaction functions are located there so that the operator has a view of the hopper during operation.

  • Page 40: Carriage Plate Up/Down

    Operator’s instructions Anaconda Twin 2.1.1.2 Carriage plate up/down Manual control of the carriage plate is carried out electro-hydraulically via sprung rotary switch- es. If a rotary switch is turned to the right, the Carriage plate down function is run and the car- riage plate moves downwards.

  • Page 41: Rescue

    Operator’s instructions Anaconda Twin STOP Figure 7, symbol for emergency stop Figure 8, the cab computer’s display with list of emergency stops 2.1.1.5 Rescue The rescue buttons are used to release something or somebody trapped between the edge of the packer plate and the bottom of the hopper.

  • Page 42: Ejection Plate Out

    Operator’s instructions Anaconda Twin Figure 10, symbol for signal 2.1.1.7 Ejection plate out The outward movement of the ejection plate occurs electro-hydraulically via a sprung push but- ton. If the button is held in when the tailgate is fully open, the Ejection plate out function is run and the ejection plate moves out;...

  • Page 43: Tailgate Up

    Operator’s instructions Anaconda Twin 2.1.1.10 Tailgate up The upward movement of the tailgate occurs electro-hydraulically via a spring return push but- ton. The tailgate opens when the button is held in, movement stops if the button is released or the tailgate has reached its upper limit position.
  • Page 44 Operator’s instructions Anaconda Twin 1. Cab computer 4. Push button, tailgate up left 2. Emergency stop 5. Push button, tailgate up right 3. Key switch 6. Push button, footstep override (option) Figure 16, key panel The cab computer is connected to the vehicle's battery voltage and starts automatically when the vehicle starts.
  • Page 45 Operator’s instructions Anaconda Twin 1. Work lighting front on/off 5. Load mode small bin 9. Function dial 2. Work lighting rear on/off 6. Ejection mode, right 10. Conditions, operation RCV 3. Beacon on/off 7. Ejection mode, left 11. Date and time 4.
  • Page 46 Operator’s instructions Anaconda Twin 1. Ejection plate out 3. Clearing 2. Ejection plate in 4. Return to the start menu Figure 19, the cab computer’s ejection menu The main menu is used when the operators or service technicians wish to make settings or ob- tain information about the status of the RCV, see figure 20.
  • Page 47 Operator’s instructions Anaconda Twin The Alarm list page shows a list of the alarms that have occurred, e.g. if an emergency stop has been activated or if the hydraulic pressure has exceeded 265 bar, see figure 21. The operator can scroll through the list of alarms using the function dial.
  • Page 48 Operator’s instructions Anaconda Twin The operator can make certain settings on the Operating options page, see figure 23. Among other things, the back pressure can be adjusted and number of cycles to be run with the bin lift before the operating cycle can be run using an automatic control device. The operator can change language in the cab computer on the Language selection page.
  • Page 49 Operator’s instructions Anaconda Twin Figure 24, Statistics Information about the RCV control system can be found on the Diagnostics page, see figure 25. Diagnostics about sensors, buttons, I/O modules and the Canbus loop can be found on the vari- ous tabs. The operator can scroll through the various RCV sensors and obtain information about them on the Sensors tab.

  • Page 50: Load Mode Small Bin

    Operator’s instructions Anaconda Twin The Contacts tab contains the telephone numbers for JOAB support and service organisation, see figure 26. It also contains the RCV order number, which is good to give when contacting support. Figure 26, Contacts 2.1.2.1 Load mode small bin Load mode small bin is activated to empty small bins.

  • Page 51: Work Lighting

    Operator’s instructions Anaconda Twin 2.1.2.3 Work lighting Work lighting is activated during darkness to light up the load area when the RCV is to be loaded. The button is activated by a single push and deactivated by a second push. The symbol is shown in figure 29.

  • Page 52: Ejection Plate In From Cab

    Operator’s instructions Anaconda Twin Figure 32, symbol for ejection plate out from cab 2.1.2.8 Ejection plate in from cab The ejection plate can be run in from the cab by holding the button in. The symbol is shown in figure 33.
  • Page 53 Operator’s instructions Anaconda Twin 1. Start the engine, ensure that the handbrake is applied and that neutral is engaged. 2. If the chassis has a power take off that can be disengaged, engage the power take off accord- ing to the chassis manufacturer’s instructions.

  • Page 54: Compaction

    Operator’s instructions Anaconda Twin 9. Check that the tailgate is properly closed. 10. Select the load small bin button in figure 38 on the cab computer display to empty small bins. The RCV is now ready for loading. Figure 38, symbol for load mode small bin 2.2.2 Compaction...

  • Page 55: Operating Cycle Step 1, Packer Plate Out

    Operator’s instructions Anaconda Twin Figure 40, symbol for ejection plate up/down respectively packer plate out/in 2.2.2.1 Operating cycle step 1, packer plate out During the first step of the cycle, the packer plate is folded out from its original position, see figure 41.

  • Page 56: Operating Cycle Step 3, Packer Plate In

    Operator’s instructions Anaconda Twin Figure 42, operating cycle’s second step, carriage plate down 2.2.2.3 Operating cycle step 3, packer plate in When the carriage plate has reached its lowermost position the packer plate retracts again to trap the refuse in the hopper, see figure 43.

  • Page 57: Ejection

    Operator’s instructions Anaconda Twin Figure 44, operating cycle’s fourth step, carriage plate up 2.2.3 Ejection During ejection work it is important to check the area around the tailgate. Never go, or allow oth- ers, beneath the raised tailgate. Check the area over and behind the tailgate, before it is operated up.
  • Page 58 Operator’s instructions Anaconda Twin Figure 45, symbol for ejection mode 5. Ensure that nobody is in the vicinity of the tailgate and check that the area above and behind the tailgate is sufficiently large in order to run the tailgate up.

  • Page 59: Safety Functions

    Operator’s instructions Anaconda Twin Weatherstrip Lock hook Catch Figure 49, tailgate lock 10. Check that nobody is in the vicinity and run the Tailgate down function using the buttons indicated by the symbols shown in figure 51. For safety reasons, the buttons have a time limited two-handed interlock.
  • Page 60 Operator’s instructions Anaconda Twin There are emergency stop buttons in the cab, on the body’s front control boxes and on the control boxes on both sides of the tailgate. Figure 52 shows the symbol for the emergency stop buttons. STOP Figure 52, symbol for emergency stop An emergency stop button must be pressed as soon as possible in the event of an accident risk.

  • Page 61: Daily Checks And Maintenance Work

    RCV. The following section should be treated as a supplement to both these tabs and de- scribes the checks and maintenance work that are recommended in the daily work. JOAB bases this recommendation on the fact that continuous inspections contribute to a longer service life of a RCV and vehicle and that any faults are detected early on.

  • Page 62: Checks

    Operator’s instructions Anaconda Twin Checks The following checks must be carried out on the RCV daily in order to detect faults early on. A fault, which is detected early on, is often easier to rectify and often prevents more serious con- sequences.

  • Page 63: Corrective Actions

    Operator’s instructions Anaconda Twin Figure 56, oil level Corrective actions The RCV is reliable; however, there may still be a risk of malfunctions. If a fault should oc- cur follow the instructions below. Always bear safety in mind and do not carry out work more complicated than you can manage without a risk of accident, during work or during subsequent operation.

  • Page 64: Oil Leakage Or Hose Rupture

    Note that this description only applies to standard version RCVs. Information about oil leakage in JOAB lifting devices can be found in tab 8, lifts. Information about other lifting de- vices can be found in the relevant manual for the lifting device. Instructions on extra equipment can be found in chapter 9, Supplementary equipment.

  • Page 65: Boost Charging

    Contact JOAB Service for information and guidance. If this does not work, summon service personnel to the vehicle. If the vehicle must be towed, follow manufacturer directives.
  • Page 66 Anaconda Twin Hydraulic system The following tab covers the hydraulic system of JOAB’s Anaconda Twin RCV. As this tab only covers the hydraulic system, the tab must be read in conjunction with the other manuals. In particular, tab 2, Safety, and tab 3, Operator’s instructions, must be read carefully before use.
  • Page 67 Anaconda Twin Hydraulic system The following section covers the hydraulic system of JOAB’s Anaconda Twin RCV. The hydrau- lic system covered in this chapter is only the standard version, supplementary information about the hydraulic system for bin lifts can be found in tab 8, Bin lift.
  • Page 68 Hydraulic system Anaconda Twin Flow diagram JOAB Recycling 3 (6) revision 1, 2013-04-25...
  • Page 69 Hydraulic system Anaconda Twin Hydraulic diagram JOAB Recycling 4 (6) revision 1, 2013-04-25...
  • Page 70 Hydraulic system Anaconda Twin 1.3.1 Component list Hydraulic diagram Anaconda Twin 1511570 Hydraulic tank Proportional valve for controlling Ejec- Return line filter tion plate OUT, narrow Breather filter Proportional valve for controlling Ejec- Hydraulic pump tion plate IN, narrow Shut off valve Proportional valve for controlling tail-...
  • Page 71 Hydraulic system Anaconda Twin Proportional valve for controlling ejec- tion plate IN, wide Proportional valve for controlling tail- gate UP, wide Proportional valve for controlling tail- gate DOWN, wide Proportional valve for controlling car- riage plate UP, wide Proportional valve for controlling car-...
  • Page 72 Anaconda Twin Electrical system The following tab covers the electrical system of JOAB’s Anaconda Twin RCV. As this tab only covers the electrical system, the tab must be read in conjunction with the other manuals. In particular, tab 2, Safety, and tab 3, Operator’s instructions, must be read carefully before use.
  • Page 73 Anaconda Twin Electrical system The following section covers the electrical system of JOAB’s Anaconda Twin RCV. The electri- cal system covered in this chapter is only the standard version, supplementary information about the electrical system for bin lifts can be found in tab 8, Bin lift.
  • Page 74 Electrical system Anaconda Twin Wiring diagram overview JOAB Recycling 3 (7) revision 1, 2013-04-25...
  • Page 75 Electrical system Anaconda Twin Diagnostics - sensors, buttons, I/O modules, Canbus loop Information about the control system's diagnostics can be obtained via the vehicle's cab com- puter. Information about and status of the vehicle's sensors, buttons, I/O modules and Canbus loop can be obtained from going to the main menu from the cab computer's start page and then selecting the Diagnostics page, see figure 1.
  • Page 76 Electrical system Anaconda Twin Figure 2, Diagnostics - Buttons The I/O modules tab displays information about the status of the RCV's digital and analogue inputs and outputs. The sub tabs I/O PLC1, I/O PLC2 and /O PLC3-4 display which inputs and outputs are located on the respective PLC.
  • Page 77 Electrical system Anaconda Twin Figure 4, I/O modules - PLC1 Figure 5, I/O modules - PLC2 JOAB Recycling 6 (7) revision 1, 2013-04-25...
  • Page 78 Electrical system Anaconda Twin Figure 6, I/O modules - PLC3-4 Information about the Canbus loop status can be found under the Canbus tab, see figure 7. Figure 7, Diagnostics - Canbus status JOAB Recycling 7 (7) revision 1, 2013-04-25...
  • Page 79 Anaconda Twin Checks and Maintenance This tab covers the checks and maintenance work that must be carried out on JOAB RCVs. The section covers the standard version of the RCV, instructions for extra equipment can be found in tab 9, Supplementary equipment, and instructions for the bin lift is in tab 8, Bin lift. Also refer to the chassis manufacturer’s instructions.
  • Page 80 Checks and Maintenance Anaconda Twin 2.3.4.1 Replacing the return line filter cartridge 2.3.4.2 Replacing high pressure filter cartridge 2.3.4.3 Replacing filter cartridge in LS filter 2.3.5 TRB's list of recommended hydraulic oils Tailgates and body Checking position settings 3.1.1 Tailgates opening and locking 3.1.2...

  • Page 81: General Recommendations

    It is therefore important that personnel who carry out check and maintenance work are famil- iar with the functions and design of the RCV. Tab 2, safety, must be read carefully before any checks or maintenance work is carried out. Service work can also be booked at JOAB’s service organisation.

  • Page 82: Safety Regarding The Handling Of Hydraulic Oil

    Checks and Maintenance Anaconda Twin Safety regarding the handling of hydraulic oil Hydraulic oil can be an environmentally hazardous product and cause damage to the environ- ment. The hydraulic oil can also cause personal injury or damage equipment if handled or used incorrectly.

  • Page 83: Oil Splashes To The Eyes Or Skin

    Checks and Maintenance Anaconda Twin 2.1.4 Oil splashes to the eyes or skin Protect skin, clothes and eyes from oil splashes. Take extra precautions with your eyes, always use goggles when handling hydraulic oil. Ensure that the workshop is equipped with cleaning agents, which are intended for the treatment of oil splashed eyes and skin.

  • Page 84: Maximum Operating Pressure

    Keep the rotary switch in the affected position and read off the pressure on the cab computer. 2. If the pressure is not as above, contact JOAB or one of JOAB’s authorised service workshops. 2.2.2 LS pressure The LS pressure determines the flow of the pump at maximum open spool.

  • Page 85: Pressure Switch

    Checks and Maintenance Anaconda Twin 2.2.3 Pressure switch An analogue pressure switch is installed on each control valve, see figure 2. The pressure switch functions correctly if the manometer and cab computer indicates the same pressure at a pressure reading of the packer plate in function. A difference of 3 bar between the pressures is acceptable.

  • Page 86: Carriage Plate Up

    Anaconda Twin adjusted according to point 2.2.13, Adjustment of the secondary pressure relief valve. If the adjustment is not successful, contact JOAB or one of JOAB’s authorised workshops. 2.2.5 Carriage plate up The pressure for the carriage plate up function is the same as the system’s main pressure, i.e. 260 bar, on right and left fraction.

  • Page 87: Ejection Plate In

    4. The pressure is determined by the secondary pressure relief valve. Incorrect pressure can be adjusted according to point 2.2.13, Adjustment of the secondary pressure relief valve. If the adjustment is not successful, contact JOAB or one of JOAB’s authorised workshops. 2.2.9 Ejection plate in The pressure for the ejection plate in function must be around 160 bar on both the left and right fractions.

  • Page 88: Back Pressure System, Ejection

    That pressure is the opening pressure of the back pressure valve function. The amount of pressure depends on what back pressure has been selected via the cab computer. If the pressure is not correct, contact JOAB or one of JOAB’s authorised service workshops. 2.2.11 Tailgate up The pressure for the tailgate up function is the same as the system’s main pressure, i.e.

  • Page 89: Adjusting The Secondary Pressure Relief Valve

    Checks and Maintenance Anaconda Twin pressure relief valve for tailgate down, left fraction choke valve for tailgate down, left fraction pressure relief valve for tailgate down, right fraction choke valve for tailgate down, right fraction Figure 4, control valves 2.2.13 Adjusting the secondary pressure relief valve The location of the pressure relief valve on the valve section is shown in figure 5.

  • Page 90: Maintaining The Hydraulic System

    If mineral oil-based hydraulic oil is used, the oil’s technical properties must fulfil the requirements according to the standards given in table 2 below. Contact JOAB for advice on special circumstances for oils that do not fulfil these requirements. JOAB Recycling...

  • Page 91: Mixing Hydraulic Oils

    Checks and Maintenance Anaconda Twin Oil type Standard Environmentally friendly hydraulic oil SS -15 54 34 BV 46 DIN 51524, part 3 Mineral oil-based hydraulic oil SS -15 54 34 AM DIN 51524, part 2 2.3.2.2 Mixing hydraulic oils Do not mix different types of hydraulic oils. Mixing can cause malfunctions and in worst cases, breakdown.

  • Page 92: Changing Oil, Different Type

    Checks and Maintenance Anaconda Twin 1. Check that all hydraulic cylinders are run to their closed position. Switch off the engine and remove the ignition key. 2. Close the drain taps and detach the drain hoses from the control valves. Extend the hose and connect it to a container intended for waste oil.

  • Page 93: Replacing Filter Insert

    Checks and Maintenance Anaconda Twin 2.3.4 Replacing filter insert The following chapter covers the procedures for changing filter cartridges in the return and high pressure filter. Section 2.3.1, Lubrication plan and lubrication / oil change schedule, indicates when to replace the respective filter cartridges.

  • Page 94: Replacing High Pressure Filter Cartridge

    Checks and Maintenance Anaconda Twin 2.3.4.2 Replacing high pressure filter cartridge The procedure below states how to replace the filter cartridge in the high pressure filter. Figure 8 shows the component parts of the high pressure filter. The following steps describe how to replace the high pressure filter cartridge.
  • Page 95 Checks and Maintenance Anaconda Twin 1. Adapter 4. Guide 2. Rubber/steel washer 5. Filter cartridge, LS filter (Part. no. 1523559) 3. Spring 6. LS filter (Part. no. 1508298) Figure 9, replacing filter cartridge, LS filter JOAB Recycling 17 (29) revision 1, 2012-04-25...

  • Page 96: Trb's List Of Recommended Hydraulic Oils

    Checks and Maintenance Anaconda Twin 2.3.5 TRB's list of recommended hydraulic oils JOAB Recycling 18 (29) revision 1, 2012-04-25...

  • Page 97: Tailgates And Body

    The following section deals with the tailgate settings and replacement instructions for tailgates and the component parts. JOAB’s RCVs are designed for minimum maintenance work. The RCV’s bearings do not need to be lubricated as they are designed for maintenance free operation.

  • Page 98: Checking Time To Close Tailgate

    Time how long it takes for the tailgate’s lower edge to reach the body frame from the fully open position; it should not take less then 20 seconds. If it takes less than 20 seconds, contact JOAB or one of JOAB’s authorised workshops because the function is part of the RCV’s safety equip- ment.

  • Page 99: Replacement Instructions

    5-20 mm. If necessary, adjust the position of the sensors for the carriage plate. If the carriage plate position needs adjustment, contact JOAB or one of JOAB’s authorised workshops. Replacement instructions The following section contains instructions for replacing the tailgate or ejection plate as well as its component parts.

  • Page 100: Replacing A Packer Plate

    Checks and Maintenance Anaconda Twin Note that RCV’s bearing surfaces do not need to be lubricated as they are designed for mainte- nance free operation. However, the service- life can be extended and corrosion can be prevented by lubricating the surrounding area before use. Greases containing molybdenum disulphide or other similar lubricants must not be used.

  • Page 101: Replacing A Carriage Plate

    Checks and Maintenance Anaconda Twin be extended and corrosion can be prevented by lubricating the surrounding area before use. Greases containing molybdenum disulphide or other similar lubricants must not be used. 2. Check the bearing for wear and replace if necessary.

  • Page 102: Replacement Of Packer Plate Cylinders

    Checks and Maintenance Anaconda Twin 6. Insert the locking wedges for the upper bearing bolts. Secure the lower bearing bolts provi- sionally as these will be pulled halfway out when the packer plate is installed. 7. Reinstall the cylinders on both the carriage and packer plates. Check that all hoses are intact and are correctly installed.

  • Page 103: Replacing Carriage Plate Slide Pads

    Checks and Maintenance Anaconda Twin 3.2.6 Replacing carriage plate slide pads If the slide pads are worn, so that there is metal to metal contact, this can cause serious damage to the tailgate and slide blocks. Replace the slide pads in good time to prevent this. All the carriage plate slide pads have a wear limit of 4 mm.

  • Page 104: Replacing The Carriage Plate's Lower Slide Pads

    Checks and Maintenance Anaconda Twin 3.2.6.2 Replacing the carriage plate’s lower slide pads Part no. for carriage plate's lower slide pad is 1508960. These can be replaced in pairs or indi- vidually, without having to remove the slide blocks. The work procedure is as follows: 1.

  • Page 105: Replacing An Ejection Cylinder

    Checks and Maintenance Anaconda Twin 3.2.8 Replacing an ejection cylinder The procedure for removing an ejection cylinder is given below: 1. Run out the ejection plate a third of the length of the body, to create enough working space. 2. Switch off the engine, remove the ignition key and store it out of the reach of unauthorised users.

  • Page 106: Replacing The Ejection Plate's Upper Slide Pads

    Checks and Maintenance Anaconda Twin slide pad, part no. 504758 slide pad, part no. 504650 slide pad, part no. 504659 Figure 14, ejection plate’s upper respectively lower slide pads 3.2.9.1 Replacing the ejection plate’s upper slide pads Part no. for ejection plate's upper slide pad is 504758. These can be replaced in pairs or individu- ally, without having to remove the slide blocks.
  • Page 107 Checks and Maintenance Anaconda Twin 1. Run the ejection plate to a position where the pads can be accessed. Switch off the engine, remove the ignition key and store it out of the reach of unauthorised users. 2. Enter the body through its inspection hatch.
  • Page 108 Anaconda Twin Fault tracing This tab covers how to perform fault tracing on JOAB’s Anaconda Twin RCV. Functions that do not start or behave in an unexpected way may be due to the operator’s lack of knowledge; this tab must therefore be read in conjunction with the other manuals. In particular, tab 2, Safety, and tab 3, Operator’s instructions, tab 8, Bin lift and tab 9, Supplementary equipment, must be read...
  • Page 109 Fault tracing Anaconda Twin Fault tracing In the event of a fault with a function in the control system, fault tracing can be carried out. Func- tions that do not start or behave in an unexpected way may be due to several different things such as faults in sensors, damaged wiring or faults in other equipment.
  • Page 110 Modem To obtain rapid assistance from JOAB in the event of problems, a modem is available as an ac- cessory. A modem can either remain in the vehicle all the time or can be connected when nec- essary.
  • Page 111 L77/37, L100/37 Bin lifts The following tab covers the JOAB’s bin lifts for the Anaconda Twin RCV. As this tab only cov- ers lifting equipment, the tab must be read in connection with the information for the entire RCV. Tab 2, Safety, and tab 3, Operator’s instructions, must be read carefully before use.
  • Page 112 Bin catcher L100/37 Hydraulic system Hydraulic diagram L37 7.1.1 Component list hydraulic diagram L37 Hydraulic diagram L77 7.2.1 Component list hydraulic diagram L77 Hydraulic diagram L100 7.3.1 Component list hydraulic diagram L100 Electrical system JOAB Recycling 2 (26) Version 1, 2013-04-25...

  • Page 113: Overview, Joab's Bin Lifts

    Technical specification of the bin lift. Bin lifts JOAB’s bin lifts are equipped with lifting arms on both sides of the tailgate. Both the wide lift and the narrow lift are suspended by two lifting arms that are located on each side of the relevant hood.

  • Page 114: Operating Cycle Of A Bin Lift

    The narrow lift uses a mechanical bin catcher that is used for bins up to 370 litres. 1.1.4 Control system The hydraulic system for JOAB’s bin lifts is integrated with another hydraulic system, for com- paction and ejection. The lift’s valve section is supplied with pressure from the same pump that supplies the valve sections for compaction and ejection by pressure.

  • Page 115: Safety Information

    NOTE! JOAB’s bin lifts are designed with the user’s safety in mind. The user has the ultimate responsibility for operating safety. The user is responsible for ensuring that the lifting equipment is never used in association with risk-taking.

  • Page 116: Safety Instructions

    The moving parts of the lift move with great force, therefore, always keep your hands and body away from the lift when working. Figure 5, keep your hands and body away from the lift’s moving parts JOAB Recycling 6 (26) Version 1, 2013-04-25...

  • Page 117: Operation

    Incorrectly attached bins constitute a safely hazard. Operation The following chapter covers the operation of JOAB’s bin lifts. This chapter must be read in combination with the operation information and safety information for the entire RCV. Operating the bin lift The functions of the bin lift are operated via rotary switches and levers.

  • Page 118: Bin Lift Up/Down

    If the lever is pushed upwards, the bin lift moves upwards. If the lever is pushed down, the bin lift moves down. The movement stops if the lever is released. The JOAB Recycling 8 (26)

  • Page 119: Auto Grip On/Off

    Bin catcher out function is operated and the bin catcher folds to its outer working position. Movement stops if the rotary switch is released and the operator can continu- ously check the cycle. The symbol for the rotary switch is shown in figure 12. JOAB Recycling 9 (26) Version 1, 2013-04-25...

  • Page 120: Manual Operation Of The Bin Lift

    5. Run the Bin lift down function to lower the bin to the ground again, continue the bin’s down- ward movement until the bin releases the lift’s suspension fixture. JOAB Recycling 10 (26) Version 1, 2013-04-25...

  • Page 121: Auto Grip Safety Check

    • Check that the lift does not go higher than the preset position. Contactless auto grip sensor Figure 13, location of the auto grip sensor Figure 14, distance that auto grip sensor detects JOAB Recycling 11 (26) Version 1, 2013-04-25...

  • Page 122: Corrective Actions

    L77/37, L100/37 Corrective actions JOAB’s bin lifts achieve good operational safety, however, there may still be a risk of malfunc- tions. If a fault should occur follow the instructions below. Always bear safety in mind and do not carry out work more complicated than can be managed without a risk of accidents, during work or during subsequent operation.

  • Page 123: Checks And Maintenance

    Check that all screws and nuts are tightened. Lubrication Instructions JOAB’s bin lifts are designed for minimal maintenance. The lift’s bearings do not need to be lubricated as they are designed for maintenance free operation. However, corrosion can be pre-...

  • Page 124: Checking Cycle Times

    If the operating cycle time is significantly lower than above, the equipment may be faulty. If this is the case, contact an authorised JOAB workshop. The bin’s peripheral speed must not exceed 2.5 m/s according to EN-1501 measured on the outermost part of the bin.

  • Page 125: Hydraulic Pressure Checks

    9-10 MPa (90-100 bar) • Bin lift up, narrow side L37 11.5-12 MPa (115-120 bar) • Bin lift down, narrow side L37 9-10 MPa (90-100 bar) Respective pressures must be measured according to the instructions below: JOAB Recycling 15 (26) Version 1, 2013-04-25...

  • Page 126: Bin Lock On/Off

    2.2.10, Adjustment of the secondary pressure relief valve, in tab six, Checks and maintenance. Technical specification of the bin lift The following section covers the technical specification of the bin lifts and its component parts, as shown in figures 17 and 18 below. JOAB Recycling 16 (26) Version 1, 2013-04-25...

  • Page 127: Cradle With Suspension Fixture

    The bin is supported by the rubber buffer at the lower edge of the relevant cradle. The cam types are designed to manage bins according to EN 840. JOAB Recycling 17 (26) Version 1, 2013-04-25...

  • Page 128: Bin Catcher L77/37

    2. When the rotary switch is turned clockwise, the Bin catcher out function operates and the bin catcher folds out to its outer operating position. Check that the bin catcher is in the correct position before emptying is started! JOAB Recycling 18 (26) Version 1, 2013-04-25...

  • Page 129: Hydraulic System

    The control valve and the electrical junction box are located at the front edge of the body, see figure 21. Control valves Junction box, control system Figure 21, Control valves and junction box JOAB Recycling 19 (26) Version 1, 2013-04-25...

  • Page 130: Hydraulic Diagram L37

    Bin lifts L77/37, L100/37 Hydraulic diagram L37 JOAB Recycling 20 (26) Version 1, 2013-04-25...

  • Page 131: Component List Hydraulic Diagram L37

    Pressure relief valve for lift DOWN 10 MPa Proportional valve for controlling bin lift UP Pressure relief valve for bin lock ON 12 MPa Pressure relief valve for bin lock OFF 10 MPa Proportional valve for controlling bin lock ON JOAB Recycling 21 (26) Version 1, 2013-04-25...

  • Page 132: Hydraulic Diagram L77

    Bin lifts L77/37, L100/37 Hydraulic diagram L77 JOAB Recycling 22 (26) Version 1, 2013-04-25...

  • Page 133: Component List Hydraulic Diagram L77

    Pressure relief valve for lift DOWN 10 MPa Proportional valve for controlling bin lift UP Pressure relief valve for bin lock ON 12 MPa Pressure relief valve for bin lock OFF 10 MPa Proportional valve for controlling bin lock ON JOAB Recycling 23 (26) Version 1, 2013-04-25...

  • Page 134: Hydraulic Diagram L100

    Bin lifts L77/37, L100/37 Hydraulic diagram L100 JOAB Recycling 24 (26) Version 1, 2013-04-25...

  • Page 135: Component List Hydraulic Diagram L100

    Pressure relief valve for bin lock ON / bin catcher OUT 12MPa Pressure relief valve for bin lock OFF / bin catcher IN 10MPa Proportional valve for controlling bin lock ON / bin catcher OUT JOAB Recycling 25 (26) Version 1, 2013-04-25...

  • Page 136: Electrical System

    In order to operate the bin lifts, the load mode small bin must be activated in the cab computer, see figure 22. Wiring diagram, cable list and I/O list for the bin lift functions are in tab 5, Electri- cal system. load mode small bin Figure 22, cab computer JOAB Recycling 26 (26) Version 1, 2013-04-25...
  • Page 137 Anaconda Twin Folding rave bar The following tab covers the folding rave bar of JOAB’s Anaconda Twin RCV. As this tab only covers the folding rave bar, the tab must be read in conjunction with the other manuals. In par- ticular, tab 2, Safety, and tab 3, Operator’s instructions, must be read carefully before use.
  • Page 138 Anaconda Twin Folding rave bar JOAB’s Anaconda Twin RCV can be equipped with folding rave bars, these are mounted behind the tailgates, one on each side. The rave bar is designed in accordance with SS EN 1501-1, which means that the RCV is approved for automatic cycle operation when the rave bar is folded up.
  • Page 139 Folding rave bar Anaconda Twin Daily checks The following safety checks for folding rave bars must be carried out daily. The checks must be carried out before the vehicle is used. It is important that the checks are thoroughly carried out;...
  • Page 140 Anaconda Twin Footstep The following tab covers the footsteps of JOAB’s Anaconda Twin RCV. As this tab only cov- ers the footstep, the tab must be read in conjunction with the other manuals. In particular, tab 2, Safety, and tab 3, Operator’s instructions, must be read carefully before use.

  • Page 141: Overview Of Footstep

    Anaconda Twin Footstep JOAB’s Anaconda Twin RCVs can be equipped with footsteps that are mounted behind the tailgate, one on each side. The footsteps are designed according to SS EN 1501-1 regarding personal safety. The footsteps have a platform where the operator can stand when the vehicle is being driven forwards.

  • Page 142: Daily Checks

    Footstep Anaconda Twin • The vehicle speed is restricted to 30km/h • The vehicle cannot be reversed • The work cycle does not function • The bin lifts do not function The footstep must be folded up or folded forward when not in use. A gas strut holds the footstep in the folded up position and its own weight holds it in the forward position.

  • Page 143: Using The Footsteps

    Footstep Anaconda Twin NOTE! The above safety checks must be carried out daily, before the vehicle is used. Using the footsteps In some places it is permitted to ride on a vehicle that is equipped with appropriate footsteps and handles! If it is prohibited to travel on the rear of the vehicle only the cab may be used for legal travelling.
  • Page 144 Footstep Anaconda Twin FOTSTEG OK Figure 3, symbol for footstep OK It is prohibited and dangerous to travel on parts of the vehicle other than the footsteps. Do not climb onto a footstep when the vehicle is in motion as this can cause serious accidents and the vehicle’s control system can be affected.
  • Page 145 Footstep Anaconda Twin In the event of having to reverse or drive faster than 30km/h, despite the footstep being activated, there is an override button in the cab that makes this possible, see Figure 6. Override button, footstep Figure 6, override button footstep in the cab With the override button in the depressed position it is possible to drive faster than 30km/h or to reverse even if someone is on the footstep, a warning is shown in the cab computer, see Figure 7.
  • Page 146 Footstep Anaconda Twin 3:05 TIDSSTRAFF FOTSTEG Figure 8, symbol for countdown timer - restricted period The restricted period is only counted when the RCV ignition is switched on, the cab computer has contact with the control system, the footstep is unaffected and the parking brake is activated.
  • Page 147 Split bin combined with 660 bin in the narrow compartment Anaconda Twin Split bin combined with 660 bin in the narrow compartment This tab covers the emptying option of split bins in combination with emptying of the 660 bin in the narrow compartment.
  • Page 148 Split bin combined with 660 bin in the narrow compartment JOAB's RCV Anaconda Twin can be equipped with the option of split bin in combination with 660 bin in the narrow compartment. This is used by the operator when emptying split bins at the same time that it is possible to empty the 660 bin in the narrow compartment.
  • Page 149 Split bin combined with 660 bin in the narrow compartment Anaconda Twin 1.2.1.1 Folding divider down/up To lower the dividing folder to empty the 660 bin, the rotary switch that is positioned on the left control box, and marked with the symbol in figure 3, must be turned to the right. The rotary switch is sprung and is turned until the folding divider is completely down.
  • Page 150 Split bin combined with 660 bin in the narrow compartment Anaconda Twin Figure 4, split bins must always be emptied with the lids open Figure 5, emptying split bins, hydraulically linked bin lifts JOAB Recycling 4 (5) Version 1, 2014-06-01...
  • Page 151 Split bin combined with 660 bin in the narrow compartment Anaconda Twin Figure 6, emptying the 660 bin in the narrow compartment, hydraulically linked bin lifts and folding divider in the lowest position JOAB Recycling 5 (5) Version 1, 2014-06-01...
  • Page 152 Linked operation of the bin lifts Anaconda Twin Linked operation of the bin lifts This tab covers the option linked operation of the bin lifts. This tab must be read in conjunction with the tab that affects JOABs bin lifts. In addition, tab 2, Safety, and tab 3, Operator’s instruc- tions, must be read carefully before use.
  • Page 153 Anaconda Twin Linked operation of the bin lifts JOABs Anaconda Twin RCV can be equipped with the option of linked operation of the bin lifts. This means that after the operator has activated linked operation both the narrow and the wide bin lifts can be operated from the same side.
  • Page 154 Linked operation of the bin lifts Anaconda Twin Figure 2, the symbol for the rotary switch for linked operation of bin lifts 1.2.2 Controlling linked operation of the bin lifts With the function linked operation of the bin lifts is activated the operator can control both wide and narrow bin lifts from the same side.
  • Page 155 Hydraulic linking of bin lifts, split bins Anaconda Twin Hydraulic linking of bin lifts - split bins This tab covers the option; hydraulic linking of bin lifts for emptying split bins. This tab must be read in conjunction with the tab that affects JOABs bin lifts. In addition, tab 2, Safety, and tab 3, Operator’s instructions, must be read carefully before use.
  • Page 156 Anaconda Twin Hydraulic linking of bin lifts JOABs Anaconda Twin RCV can be equipped with the option of hydraulic linking of the bin lifts. After linking, the wide and the narrow bin lifts are operated together. This is used for emptying split bins.
  • Page 157 Hydraulic linking of bin lifts, split bins Anaconda Twin Linking only works when the hydraulically controlled lug has linked the bin lifts and to ensure that, there are sensors that detect the lug position. If the sensor that detects that the lug has linked the bin lifts is unaffected, linking stops.
  • Page 158 Hydraulic linking of bin lifts, split bins Anaconda Twin Figure 4, emptying split bins, hydraulically linked bin lifts Sensor, linking Hydraulically controlled lug Figure 5, hydraulically controlled lug, linking bin lifts JOAB Recycling 4 (4) Version 2, 2014-09-02...
  • Page 159 Spare Parts Telephone: +46 (0) 499 480 80 Index Twin Spare Parts Page 1. Index Page 2-7. Behållare - Body Page 8-12. Baklucka bred - Tailgate wide Page 13-16. Press & transportplatta bred - Press & Transport plate wide Page 17-21. Baklucka smal - Tailgate narrow Page 22-25.
  • Page 160 Spare Parts Telephone: +46 (0) 499 480 80 Twinbehållare toppsammanställning Twin Body Top assembly Note! The images are for reference only. Components marked with * contact spare part branch. 1510787 Twinbehållare toppsammanställning- Twinbehållare toppsammanställning-Twin Body Top Page Twin Body Top assembly 2014-03-10 assembly 1 / 6...
  • Page 161 Spare Parts Telephone: +46 (0) 499 480 80 16 11 10 17 Fästplatta Plate 504655 16 Rör Pipe 1507366 15 Skruv Screw 1506711 14 Skruv Screw 1507496 13 Bricka Washer 1504903 12 Bricka Washer 1504900 11 Mutter 1504836 10 Skruv Screw 1505538 Låsmutter...
  • Page 162 Spare Parts Telephone: +46 (0) 499 480 80 17 11 12 17 Rör Pipe 1507366 16 Skruv Screw 1506711 15 Skruv Screw 1507496 14 Bricka Washer 1504900 13 Bricka Washer 1504903 12 Mutter 1504836 11 Skruv Screw 1505538 10 Låsmutter Locking nut 1505255 Bricka...
  • Page 163 Spare Parts Telephone: +46 (0) 499 480 80 Se nästa sida för längder See next page for lenghts Bricka BRB 13 Washer 1504901 Skruv M6S M12x20 fzb Screw 1507497 Nedre högra låsplåt Lower right locking plate 504686 Nedre vänstra låsplåt Lower left locking plate 504687 Låsplåt...
  • Page 164 Spare Parts Telephone: +46 (0) 499 480 80 Behållarspecifika cylindernummer Bodyspecific cylinder part numbers L=3300 - 1507594 L=3350 - 1507594 L=3500 - 1511904 L=3600 - 1508194 L=3700 - 1515521 L=3800 - 1505207 L=3900 - 1508278 L=4000 - 504693 L=4100 - 1509061 L=4200 - 1500302 L=4300 - 1522058 L=4600 - 1507000...
  • Page 165 Spare Parts Telephone: +46 (0) 499 480 80 22 Slitplast givare Hard plastic, sensor 1521340 21 Induktiv givare Inductive sensor 1511077 20 Givarfäste Sensor bracket 1509906 19 Plåt givare (höger) Sensor flag (right) 1525156 18 Plåt givare (vänster) Sensor flag (left) 1525157 17 Rundbricka Washer...
  • Page 166 Spare Parts Telephone: +46 (0) 499 480 80 Twin baklucka bred-Twin Tailgate wide Note! The images are for reference only. Components marked with * contact spare part branch. 1526349 Twin baklucka bred-Twin Tailgate Twin baklucka bred-Twin Tailgate wide Page wide 2014-03-12 1 / 5 2014-03-28...
  • Page 167 Spare Parts Telephone: +46 (0) 499 480 80 Låsplatta Locking plate 504332 Bult Bolt 1521140 Press & transportplatta Press & Transport plate 1520364 Twin bred Twin wide Bricka Washer 1504899 Skruv Screw 1505263 Note! The images are for reference only. ITEM Components marked with * contact Benämning...
  • Page 168 Spare Parts Telephone: +46 (0) 499 480 80 17 10 11 13 10 11 17 10 11 18 Gummilisthållare övre Rubber seal holder 1525049 17 Täcklock Cover plate 1523829 16 Täckplåt höger Cover right 1526417 15 Skyddsstötta Support leg 1505284 14 Låshake Lock latch 1509435...
  • Page 169 Spare Parts Telephone: +46 (0) 499 480 80 Induktiv givare Inductive sensor 1511077 Slitplast givare Hard plastic, sensor 1521340 Induktiv givare Inductive sensor 504768 Note! The images are for reference only. ITEM Components marked with * contact Benämning Title Part no YAP.Rev spare part branch.
  • Page 170 Spare Parts Telephone: +46 (0) 499 480 80 11 Låsmutter Locking nut 1505255 10 Bricka Washer 1504899 Skruv Screw 1505267 Gångjärn Hinge 504609 Skyddsstötta Safety support 504618 Takplåt bred Twin Roof plate Twin wide 1509928 Vinkel Angle bracket 1509923 Skruv Screw 1505263 Bricka...
  • Page 171 Spare Parts Telephone: +46 (0) 499 480 80 Press & transportplatta Twin Press & Transport plate Twin Note! The images are for reference only. Components marked with * contact spare part branch. 1520364 Press & transportplatta Twin, bred- Press & transportplatta Twin bred-Press & Transport Page Press &...
  • Page 172 Spare Parts Telephone: +46 (0) 499 480 80 15 Skruv Screw 1505614 14 Låsmutter Locking nut 1505255 13 Skruv Screw 1504922 12 Fjäderplåt Sensor plate 1521344 11 Fjäderfäste Bracket 1522249 10 Bricka Washer 1504899 Skruv Screw 1510249 Skruv Screw 1522843 Låskil Glidklots Locking wedge 1523101...
  • Page 173 Spare Parts Telephone: +46 (0) 499 480 80 13 12 23 22 24 Distans Spacer 1523073 23 Skruv Screw 1508815 22 Nordlock 12 Nordlock 12 1510522 21 Medbringare Fork 1522899 20 Vinkelgivare Angle sensor 1522902 19 Givarfäste Sensor bracket 1522821 18 Skruv Screw 1506680...
  • Page 174 Spare Parts Telephone: +46 (0) 499 480 80 12 Packning Gasket 1523932 11 Rörklamma Pipe clamp 1504974 10 Ledningsrör Pipe 1523208 Lock Cover 1523200 Hydraulcylinder Hydraulic cylinder 1526198 Skruv Screw 1505262 Skruv Screw 1505263 Bricka Washer 1504899 Adapter Adapter 504730 Låsplatta Locking plate 504332...
  • Page 175 Spare Parts Telephone: +46 (0) 499 480 80 Twin baklucka smal-Twin Tailgate narrow Note! The images are for reference only. Components marked with * contact spare part branch. 1526367 Twin baklucka smal-Twin Tailgate Twin baklucka smal-Twin Tailgate narrow Page narrow 2014-03-13 1 / 5 2014-03-28...
  • Page 176 Spare Parts Telephone: +46 (0) 499 480 80 Skruv Screw 1505263 Bricka Washer 1504899 Låsplatta Locking plate 504332 Bult Bolt 1521140 Press & transportplatta Press & Transport plate 1521217 Twin smal Twin narrow Note! The images are for reference only. ITEM Components marked with * contact Benämning...
  • Page 177 Spare Parts Telephone: +46 (0) 499 480 80 18 Skruv Screw 1505264 17 Skruv Screw 1505263 16 BRICKA Washer 1507380 15 Skruv Screw 1505265 14 Mutter 1504839 13 Bricka Washer 1504903 12 Bricka Washer 1504899 11 Skruv Screw 1507699 10 Täckplåt höger Cover right 1510044 Täckplåt vänster...
  • Page 178 Spare Parts Telephone: +46 (0) 499 480 80 Induktiv givare Inductive sensor 1511077 Induktiv givare Inductive sensor 504768 Slitplast givare Hard plastic, sensor 1521340 Note! The images are for reference only. ITEM Components marked with * contact Benämning Title Part no YAP.Rev spare part branch.
  • Page 179 Spare Parts Telephone: +46 (0) 499 480 80 11 Låsmutter M8 Locking nut 1505255 10 Bricka BRB 8,4 Washer 1504899 Skruv MF6S M8x25 fzb Screw 1505267 Gångjärn GN237 60x60 Hinge 504609 (Wiberger) Skyddsstötta Safety support 504618 Takplåt smal Twin Roof plate Twin narrow 1510035 Vinkel Angle bracket...
  • Page 180 Spare Parts Telephone: +46 (0) 499 480 80 Press & Transportplatta Twin smal Press & Transport plate Twin narrow Note! The images are for reference only. Components marked with * contact spare part branch. 1521217 Press & Transportplatta Twin smal-Press Press &...
  • Page 181 Spare Parts Telephone: +46 (0) 499 480 80 14 Fjäderplåt Sensor plate 1521344 13 Fjäderfäste Bracket 1522249 12 Låsmutter Locking nut 1505255 11 Skruv Screw 1504922 10 Bricka Washer 1504899 Skruv Screw 1510249 Skruv Screw 1522843 Låskil Glidklots Locing wedge 1523101 Glidbussning Bushing...
  • Page 182 Spare Parts Telephone: +46 (0) 499 480 80 15 16 23 Distans Spacer 1523073 22 Medbringare Fork 1522899 21 Vinkelgivare Angle sensor 1522902 20 Givarfäste Sensor bracket 1522821 19 Nordlock M20 Nordlock M20 1514276 18 Skruv M6S Screw 1505263 17 Bricka Washer 1504899 16 Nordlock 12...
  • Page 183 Spare Parts Telephone: +46 (0) 499 480 80 13 Packning Gasket 1523933 12 Rörklamma Pipe clamp 1504974 11 Ledningsrör Pipe 1523208 10 Lock Cover 1522917 Skruv Screw 1504922 Bricka Washer 1504899 Skruv Screw 1507496 Bricka Washer 1504900 Adapter Adapter 504730 Låsplatta Locking plate 504332...
  • Page 184 Spare Parts Telephone: +46 (0) 499 480 80 Lyft Twin bred-Bin lift Twin Wide Note! The images are for reference only. Components marked with * contact spare part branch. 1520097 Lyft Twin bred-Bin lift Twin Wide Lyft Twin bred-Bin lift Twin Wide Page 2014-04-22 1 / 8...
  • Page 185 Spare Parts Telephone: +46 (0) 499 480 80 Gummiskydd lyftarmar Rubber cover 1525133 Gummibuffert Bumper 1514622 Hydraulcylinder Hydraulic cylinder 1520063 Lyftarm komplett Twin Lift arm right 1520200 Länkstång komplett Link 1518838 Lyftarm komplett Vänster Lift arm Left 1518757 Note! The images are for reference only. ITEM Components marked with * contact Benämning...
  • Page 186 Spare Parts Telephone: +46 (0) 499 480 80 15 Skruv Screw 1513374 14 Segersäkring Ring, snap 1518844 13 Plattkil Wedge 1518850 12 Skruv Screw 1519816 11 Bricka Washer 1518849 10 Stefatätning Seal 1513246 Vinkelgivare Angle sensor 1522902 Givarfäste Sensor bracket 1518750 Lyftarmsaxeltapp Bolt...
  • Page 187 Spare Parts Telephone: +46 (0) 499 480 80 Skruv Screw 1518995 Skruv Screw 1512953 Låsplatta Locking plate 504337 Bult Bolt 1520415 Bult Bolt 1518836 Radialtätning Radial seal 1515636 Bussning Bushing 1518826 Länkstång Link arm 1518828 Note! The images are for reference only. ITEM Components marked with * contact Benämning...
  • Page 188 Spare Parts Telephone: +46 (0) 499 480 80 13 Skydd lyftstopp Cover, rubber 1523185 12 Skruv Screw 1512953 11 Gummibuffert Bumper 1514622 10 Låsplatta Locking plate 504337 Slangbrottsventil lyft Hose break valve 1507898 Adapter Adapter 1505025 Radialtätning Radial seal 1515636 Bussning Bushing 1518826...
  • Page 189 Spare Parts Telephone: +46 (0) 499 480 80 Lyftskydd Lift arm cover 1506190 Skruv Screw 1518995 Bult Bolt 1520451 Skruv Screw 1513374 Stefatätning Seal 1513246 Lock lyftarm Cover 1520206 Bussning Bushing 1520208 Lyftarm Twin Lift arm 1520201 Note! The images are for reference only. ITEM Components marked with * contact Benämning...
  • Page 190 Spare Parts Telephone: +46 (0) 499 480 80 Skruv Screw 1518995 Skruv Screw 1512953 Låsplatta Locking plate 504337 Bult Bolt 1520415 Bult Bolt 1518836 Radialtätning Radial seal 1515636 Bussning Bushing 1518826 Länkstång Link 1518828 Note! The images are for reference only. ITEM Components marked with * contact Benämning...
  • Page 191 Spare Parts Telephone: +46 (0) 499 480 80 10 Skruv Screw 1512953 Gummibuffert Bumper 1514622 Låsplatta Locking plate 504337 Bult Bolt 1520415 Slangbrottsventil lyft Hose break valve 1507898 Adapter Adapter 1505025 Radialtätning Radial seal 1515636 Bussning Bushing 1518826 Hydraulcylinder Hydraulic cylinder 1518811 Bult Bolt...
  • Page 192 Spare Parts Telephone: +46 (0) 499 480 80 Lyft Twin smal-Bin lift Twin Narrow Note! The images are for reference only. Components marked with * contact spare part branch. 1521277 Lyft Twin smal-Bin lift Twin Narrow Lyft Twin smal-Bin lift Twin Narrow Page 2014-04-22 1 / 7...
  • Page 193 Spare Parts Telephone: +46 (0) 499 480 80 Skydd lyftstopp Cover, rubber 1523185 Lyftarm komplett Höger Lift arm right 1518851 Lyftskydd Cover 1506190 Gummibuffert Bumper 1514622 Hydraulcylinder Hydraulic cylinder 1520063 Lyftarm komplett Twin Lift arm 1520200 Länkstång komplett Link 1518838 Note! The images are for reference only.
  • Page 194 Spare Parts Telephone: +46 (0) 499 480 80 Vinkelgivare Angle sensor 1522902 Givarfäste Sensor bracket 1518750 Skruv Screw 1513374 Segersäkring Ring, snap 1518844 Plattkil Wedge 1518850 Skruv Screw 1519816 Bricka Washer 1518849 Stefatätning Seal 1513246 Lyftarmsaxeltapp Bolt 1518751 Lock lyftarm yttre Cover 1518734 Lock lyftarm inre...
  • Page 195 Spare Parts Telephone: +46 (0) 499 480 80 Skruv Screw 1518995 Skruv Screw 1512953 Låsplatta Locking plate 504337 Bult Bolt 1520415 Radialtätning Radial seal 1515636 Bussning Bushing 1518826 Länkstång Link arm 1518828 Bult Bolt 1518836 Note! The images are for reference only. ITEM Components marked with * contact Benämning...
  • Page 196 Spare Parts Telephone: +46 (0) 499 480 80 11 Skruv Screw 1512953 10 Bult Bolt 1518836 Låsplatta Locking plate 504337 Skruv Screw 1512953 Låsplatta Locking plate 504337 Slangbrottsventil lyft Hose break valve 1507898 Adapter Adapter 1505025 Radialtätning Radial seal 1515636 Bussning Bushing 1518826...
  • Page 197 Spare Parts Telephone: +46 (0) 499 480 80 Lyftskydd Lift arm cover 1506190 Skruv Screw 1518995 Bult Bolt 1520451 Skruv Screw 1513374 Stefatätning Seal 1513246 Lock lyftarm Cover 1520206 Bussning Bushing 1520208 Lyftarm Twin Lift arm 1520201 Note! The images are for reference only. ITEM Components marked with * contact Benämning...
  • Page 198 Spare Parts Telephone: +46 (0) 499 480 80 10 Skruv Screw 1512953 Gummibuffert Bumper 1514622 Låsplatta Locking plate 504337 Bult Bolt 1520415 Slangbrottsventil lyft Hose break valve 1507898 Adapter Adapter 1505025 Radialtätning Radial seal 1515636 Bussning Bushing 1518826 Hydraulcylinder Hydraulic cylinder 1518811 Bult Bolt...
  • Page 199 Spare Parts Telephone: +46 (0) 499 480 80 Vagga Twin bred-Cradle Twin wide Note! The images are for reference only. Components marked with * contact spare part branch. 1520113 Vagga Twin bred-Cradle Twin wide Vagga Twin bred-Cradle Twin wide Page 2014-05-13 1 / 3 2014-05-13...
  • Page 200 Spare Parts Telephone: +46 (0) 499 480 80 Axelhylsa Shaft sleeve 1518790 Gummifender lyft Rubber 1520032 Röraxel Tube axle 1520132 Bussning Bushing 1518404 Radialtätning Seal 1516530 Axelhylsa Shaft sleeve 1518803 Note! The images are for reference only. ITEM Components marked with * contact Benämning Title Part no...
  • Page 201 Spare Parts Telephone: +46 (0) 499 480 80 10 Låsplatta Locking plate 504334 Bult Bolt 1519796 Tätningsring Seal 1506796 Bussning Bushing 1519795 Skruv Screw 1512953 Låsmutter Locking nut 1505258 Skruv Screw 1506737 Bricka BRB 13 Washer 1504901 Kärllåsklaff Twin bred Bin lock 1520187 Cylinder komplett...
  • Page 202 Spare Parts Telephone: +46 (0) 499 480 80 Vagga Twin smal-Cradle Twin narrow Note! The images are for reference only. Components marked with * contact spare part branch. 1521279 Vagga Twin smal-Cradle Twin narrow Vagga Twin smal-Cradle Twin narrow Page 2014-05-13 1 / 3 2014-05-13...
  • Page 203 Spare Parts Telephone: +46 (0) 499 480 80 Gummibuffert Twin smal Rubber 1509249 Axelhylsa Shaft sleeve 1518790 Röraxel Tube axle 1521286 Bussning Bushing 1518404 Radialtätning Seal 1516530 Axelhylsa Shaft sleeve 1518803 Note! The images are for reference only. ITEM Components marked with * contact Benämning Title Part no...
  • Page 204 Spare Parts Telephone: +46 (0) 499 480 80 10 Skruv Screw 1512953 Skruv Screw 1506737 Låsmutter Locking nut 1505258 Bricka Washer 1504901 Låsplatta Locking plate 504334 Bult Bolt 1519796 Tätningsring Seal 1506796 Bussning Bushing 1519795 Kärllåsklaff Twin smal Bin lock 1521287 Cylinder komplett Hydraulic cylinder...
  • Page 205 Spare Parts Telephone: +46 (0) 499 480 80 Kärlfångare Twin bred-Bin catcher Twin wide Note! The images are for reference only. Components marked with * contact spare part branch. 1520107 Kärlfångare Twin bred-Bin catcher Kärlfångare Twin bred-Bin catcher Twin wide Page Twin wide 2014-04-22...
  • Page 206 Spare Parts Telephone: +46 (0) 499 480 80 20 Glidbussning Bushing 1525524 19 Skruv Screw 1508833 18 Skruv Screw 1525523 17 Bricka Washer 1504901 16 Vibrationsdämpare Damper 1523419 15 Fjäderfäste Spring bracket 1521256 14 Hydraulcylinder Hydraulic cylinder 1521146 13 Skruv Screw 1506538 12 Låsmutter...
  • Page 207 Spare Parts Telephone: +46 (0) 499 480 80 Kärlfångare Twin smal-Bin catcher Twin narrow Note! The images are for reference only. Components marked with * contact spare part branch. 1521305 Kärlfångare Twin smal-Bin catcher Kärlfångare Twin smal-Bin catcher Twin narrow Page Twin narrow 2014-04-22...
  • Page 208 Spare Parts Telephone: +46 (0) 499 480 80 11 10 14 Glidbussning Bushing 1525524 13 Skruv Screw 1512953 12 Skruv Screw 1509719 11 Skruv Screw 1509720 10 Låsmutter Locking nut 1505255 Bricka Washer 1504899 Radialtätning Radial seal 1515635 Bussning Bushing 1518675 Fjäderfäste Spring bracket...
  • Page 209 Spare Parts Telephone: +46 (0) 499 480 80 Hydraultank Twin-Hydraulic tank Twin Note! The images are for reference only. Components marked with * contact spare part branch. 1515101 Hydraultank Twin-Hydraulic tank Twin Hydraultank Twin-Hydraulic tank Twin Page 2014-05-13 1 / 2 2014-05-13 Rev.
  • Page 210 Spare Parts Telephone: +46 (0) 499 480 80 28 Filterinsats returfilter Filter element 1519435 27 Skruv Screw 1506640 26 Skruv Screw 1515377 25 Tredobricka M16 Tredo washer 1515376 24 Bricka Washer 1504899 23 Packning Gasket 1525690 22 Andningslock Breather 1525689 21 Luftfilter Filter, Air 1525403...
  • Page 211 Spare Parts Telephone: +46 (0) 499 480 80 Inspektionslucka HD, MD, Twin Inspection cover HD, MD, Twin Note! The images are for reference only. Components marked with * contact spare part branch. 1505053 Inspektionslucka HD, MD, Twin- Inspektionslucka HD, MD, Twin-Inspection cover HD, Page Inspection cover HD, MD, Twin 2014-01-22...
  • Page 212 Spare Parts Telephone: +46 (0) 499 480 80 13 14 17 Blindnitmutter Rivet nut 1504886 16 Skruv Screw 1505155 15 Gångjärn Hinge 504609 14 Mutter 1505145 13 Skruv Screw 1506473 12 Mutter 1504834 11 Skruv Screw 1505142 10 Bricka Washer 1504898 Mutter 1505139...
  • Page 213 Spare Parts Telephone: +46 (0) 499 480 80 Index Footboards Twin Spare Parts Page 1. Index Page 2-4. Fotsteg Twin - Footboards Twin Note! The images are for reference only. Components marked with * contact spare part branch. 1527288 Index Fotsteg Twin-Index Footboards Page Twin 2014-05-14...
  • Page 214 Spare Parts Telephone: +46 (0) 499 480 80 Fotsteg Twin-Footboards Twin Note! The images are for reference only. Components marked with * contact spare part branch. 1521829 Fotsteg Twin-Footboards Twin Fotsteg Twin-Footboards Twin Page 2014-05-14 1 / 3 2014-05-15 Rev. Date:...
  • Page 215 Spare Parts Telephone: +46 (0) 499 480 80 19 Skruv Screw 1507383 18 Reflex rund röd Reflector, red 1511927 17 Låsmutter Locking nut 1505258 16 Gasfjäder Gas spring 1510728 15 Bussning Bushing 1506378 14 Fotstegsstöd Footboard support 1510719 13 Skruv Screw 1505315 12 Bricka...
  • Page 216 Spare Parts Telephone: +46 (0) 499 480 80 19 Skruv Screw 1507383 18 Reflex rund röd Reflector, red 1511927 17 Låsmutter Locking nut 1505258 16 Gasfjäder Gas spring 1510728 15 Bussning Bushing 1506378 14 Fotstegsstöd Footboard support 1510719 13 Skruv Screw 1505315 12 Bricka...
  • Page 217 Spare Parts Telephone: +46 (0) 499 480 80 Index Foldable Guideflap Twin Spare parts Page 1. Index Page 2-3. Fällbart spillskydd Twin bred - Foldable Guideflap Twin wide Page 4-5. Fällbart spillskydd Twin smal - Foldable Guideflap Twin narrow Note! The images are for reference only. Components marked with * contact spare part branch.
  • Page 218 Spare Parts Telephone: +46 (0) 499 480 80 Foldable Guideflap Twin wide Spare parts Note! The images are for reference only. Components marked with * contact spare part branch. 1527307 Fällbart spillskydd Twin bred-Foldable Fällbart spillskydd Twin bred-Foldable Guideflap Twin Page Guideflap Twin wide 2014-05-16...
  • Page 219 Spare Parts Telephone: +46 (0) 499 480 80 21 22 23 24 Skruv Screw 1505142 23 Mutter 1504835 22 Bricka Washer 1504899 21 Vibrationsdämpare Damper 1506606 20 Fäste Bracket 1512721 19 Låsmutter Locking nut 1505333 18 Skruv Screw 1525711 17 Bricka Washer 1505143 16 Magnetgivare...
  • Page 220 Spare Parts Telephone: +46 (0) 499 480 80 Foldable Guideflap Twin narrow Spare parts Note! The images are for reference only. Components marked with * contact spare part branch. 1527308 Fällbart spillskyd Twin smal-Foldable Fällbart spillskydd Twin smal-Foldable Guideflap Twin Page Guideflap Twin narrow 2014-05-16...
  • Page 221 Spare Parts Telephone: +46 (0) 499 480 80 18 24 23 22 24 Skruv Screw 1505142 23 Låsmutter Locking nut 1505256 22 Bricka Washer 1504898 21 Mutter 1504835 20 Bricka Washer 1504899 19 Vibrationsdämpare Damper 1506606 18 Fäste Bracket 1512721 17 Låsmutter Locking nut 1505333...

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