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Joab EcoDrive Operation And Maintenance Manual

Hook-lifts
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Operation and Maintenance
Manual for Hook-Lifts
13300 Edition 1 | 2019-01-31 | KM
JOAB Försäljnings AB
Östergärde Industriområde
417 29 Göteborg
Telephone
Telefax:
031-705 06 00
031-705 06 09
E-post:
info@joab.se

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  • Page 1 Operation and Maintenance Manual for Hook-Lifts 13300 Edition 1 | 2019-01-31 | KM JOAB Försäljnings AB Telephone Telefax: E-post: Östergärde Industriområde 031-705 06 00 031-705 06 09 info@joab.se www.joab.se 417 29 Göteborg...
  • Page 2 EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 3: Table Of Contents

    Fast Drive System - FDS Smartlock System - SLS EcoDrive Load Holding - ELH Electronic Cylinder Damping - ECD Electronic Speed Control- ESC EcoDrive Tipper Mode ETM Fast Lowering System - FLS Friction Free Drive - FFD EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 4 Tipping a Body Unloading a Body Shunting a Body Risk of Damage Service and Maintenance Daily Maintenance Washing the Hook-Lift Lubrication Points Service of the Hook-Lift Service-Reminder Sticker Service Packets and Warranty Torquing of Fasteners EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 5 Table of Contents Working on the Hook-Lift Safety Warnings Technical Data Fault Tracing the Hook-Lift Contact Information Service and Warranty Claims EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 6 Table of Contents EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 7: Introduction

    JOAB takes no responsibility for consequences that occur due to work carried out by non-pro- fessionals. After receiving the EcoDrive Hook-Lift, ensure that it is in proper working order. If it is not, con- tact JOAB, your dealer, or other supplier.
  • Page 8 Introduction | viii EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 9: About The Hook-Lift

    Mounting the hook-lift onto a vehicle that has not been specifically designed for the purpose of carrying a hook-lift will increase the risk of an abnormal load on the vehicle. This in turn can lead to serious injury or damage. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 10: Correct Usage

    About the Hook-Lift | Correct Usage Correct Usage Incorrect use of JOAB's products can lead to material fatigue and cause excessive wear to the hydraulics and its components. The service life of the product can be reduced and in the worst- case lead to breakdown.

  • Page 11: Hook-Lift Components

    E. Extending section F. Hook G. Hook post H. Hydraulic lock I. Folding hook post (LA models only) J. Safety hook (LA models only) K. Centre lock L. Spreader flap deployer (accessory) M. Rollers EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 12: La-Model Hook-Lifts

    All hook-lifts have a manufacture-plate located on the front left-hand side of the subframe. The information on the manufacture-plate must be provided in the event of making a claim or when ordering spare parts from JOAB. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 13: Design

    All development and manufacture is per- formed by JOAB. We are ISO 9001 and ISO 14001 certified. A large proportion of our production is auto- mated. This guarantees high quality in the man- ufacturing process.
  • Page 14 About the Hook-Lift | Design JOAB's painting facilities meet all applicable environmental requirements. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 15: Body Standard

    SS 3021. JOAB's hook-lifts are designed to handle bodies that are manufactured in accordance with the Swedish standard SS 3021. Shown below are some of the more important requirements of the standard: SS 3021.
  • Page 16 The body must have a stop member that pre- vents the body from moving forwards and into the cab of the vehicle. Internal holes located in the body's frame mem- bers are used to lock the body onto a trailer. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 17: Safety

    Do not make any modifications to the hook-lift as this can effect its structural properties. If a modification is required, contact JOAB for advice before making a modification to the hook-lift. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 18 Safety | EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 19: Operation

    Operation This chapter explains the operation and control of the EcoDrive Hook-Lift using the CBW con- troller, that is located inside the cab. The hook-lift can also be controlled with the use of JOAB's radio controller. Radio controllers are an extra option. For further information see "Radio Controllers", on page 27.

  • Page 20: User Interface

    Table 1: User interface – icon description Icon Function Icon Function Deactivate FFD . Read NOTE 2 Night mode below. Load light -ON Tip trailer - UP* EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 21 Spreader flap - VEHICLE* Start/stop the crane* The hook-lift is in its lowered status. Axle lift - TRAILER* Automatic flap - VEHICLE* Position memory system* *Extra option. Not standard equipment. **LA models only. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 22: Page Set-Ups

    1. Press and hold down the OK button and press either the left or right arrow button at the same time for a few seconds. The screen will then display the menu page options as shown. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 23: Hook Positioning

    2. The current icon set for that function will be displayed with a green rectangle around it, as shown below. 3. Use the UP/DOWN arrow buttons to select the desired function. 4. Press the OK button. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 24: Background Light

    "Snow Plough Functions", on page 18. Table 4: CBW controller stick functions Tip Up Tip Up Extending-Section Fast Operation* Pull backwards Bottom button pressed Turn the knob ant-clockwise and pull backwards EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 25 Use only with the parked icon flashes an empty body. *Extra option. For further information see "EcoDrive Optional Functions", on page 24. **LA models only. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 26: Snow Plough Functions

    Front plough LEFT Bottom button pressed Push the knob right Turn the knob ant-clockwise Side plough Front plough Front plough DOWN RIGHT Top button pressed Pull the knob backwards Turn the knob clockwise EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 27: Diagnostics And Statistics

    OK button for a few seconds. Continuous-Hydraulic-Supply The CBW controller can be used to set and adjust a constant hydraulic feed to a tip-trailer. This is not standard, it must be ordered as an extra option. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 28: Emergency Stop

    In case of an emergency, such as a hydraulic leak or risk of injury, an emergency stop button is fit- ted to the CBW controller (see "CBW controller", on page 11). Pressing the emergency stop but- EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 29: Emergency Operation

    6. To operate a hook-lift function, press and hold down the function's icon for ten seconds. EcoDrive Standard Functions EcoDrive Hook-Lifts come equipped with a number of standard functions, as listed and described below. In addition, it is also possible to order optional functions. For information regarding optional functions, see "EcoDrive Optional Functions", on page 24.

  • Page 30: Intelligent Pump Control - Ipc

    14. Decentralized Hydraulic System - DHS Intelligent Pump Control - IPC The EcoDrive system determines when the pump needs to be activated. When the pump is turned on, it will only operate when power is required, as determined by the system.

  • Page 31: Electronic Speed Control- Esc

    These are used to anchor the body onto the vehicle, such as a crane lift body. If FFD is deactivated, damage will occur when loading or unloading a body with dowel pins. Make sure that FFD is active. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 32: Tipper Safety System - Tss

    Decentralized Hydraulic System - DHS EcoDrive's hydraulic system is modular. This has enabled a 30 % reduction in the number of hoses required, which in turn reduces the risk of damage to hoses. It also provides faster response times for certain functions.

  • Page 33: Fast Lowering System Plus - Fls

    (the button with a small raised dot on it) on the control-stick, while shunting. The system will then determine if it is possible to perform fast shunting. If it is possible, shunting will begin, as long as the bottom button is held down. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 34: Service Online System - Sos

    Operation | EcoDrive Optional Functions Service Online System - SOS JOAB's Cloud solution for EcoDrive provides remote roadside assistance, regardless of your loc- ation. Auto-Cycle As an extra option, the cab controller can also be equipped with an automatic cycle function.

  • Page 35: Radio Controllers

    Radio Controllers A radio operated controller can be bought as an option for all EcoDrive Hook-Lifts. These allow for operation of the hook-lift remotely. The operator does not need to be in the vehicle to oper- ate the hook-lift. The use of a radio controller allows the operator to have a good visual overview of the lifting operation.

  • Page 36: Display

    To activate it, simply push it in. It must be pulled out to start the con- troller. Function Mode Buttons 1–12 are multi-functional. They can have three functions assigned to them. These are related to the function mode selected for the controller (Function_1, Function_2, or Function_ EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 37: Start The Radio Controller

    To start the radio controller, follow the procedure listed below: 1. Make sure that the STOP button is pulled out. 2. Press and hold down buttons 11 and 12 simultaneously until a bleep is heard. 3. Verify that the display turn ON. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 38: Fast Operation

    Note, this is not a precise value and must be seen as an indication of the actual weight only. JOAB AB disclaims all responsibility if a vehicle is over weight, even if the radio controller displays a value that is lower then the maximum allowed for the vehicle.

  • Page 39: Distributing A Load On A Body

    The length of the body and the load on it affect the lifting capability of the hook- lift. A short overhang causes an abnormal load. A correctly designed body for your chassis will dis- tribute the load correctly. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 40 Distributing a Load on a Body | The body must be covered if it contains loose material. There is a risk that loose material will be thrown off the vehicle if it is not covered. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 41: Loading A Body

    3. Start the hydraulic pump. Once the pump is started, the pump icon will be displayed in the CBW controller as shown. For information regarding the starting of the pump, refer to "User Interface", on page 12. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 42 5. Operate the extending-section so that it retracts fully. The centre-lock will then open. 6. Verify that the centre-lock is open. The centre-lock-open icon is displayed in the CBW controller as shown, when it is open. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 43 12. Use the tip function and lift the body. If the load is heavy or the body’s rollers are stuck in the underlying surface, reverse carefully at the same time as lifting. LA Models only: Use the folding-hook-post only when it is necessary, for example when a low pulling angle is required. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 44 14. Visually inspect and verify that the body is correctly loaded. 15. Verify that the warning icon for the centre lock is no longer illuminated on the CBW controller. 16. Activate the hydraulic lock. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 45 17. Inspect and make sure that hydraulic-lock has correctly secured the body onto the hook-lift and that its warning icon is no longer illuminated on the CBW controller. 18. Turn the hydraulic pump OFF. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 46 Loading a Body | EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 47: Tipping A Body

    4. Start the hydraulic pump. Once the pump is started, the pump icon will be displayed in the CBW controller as shown. For information regarding the starting of the pump, refer to "User Interface", on page 12. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 48 7. After tipping, lower the body back to its retracted position. To prevent wear, do not drive the vehicle with the body raised. This also applies to short journeys. 8. Turn the hydraulic pump OFF. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 49: Unloading A Body

    CBW controller as shown. For information regarding the starting of the pump, refer to "User Interface", on page 12. 3. Open the hydraulic lock. Once open, the hydraulic-lock-open icon is displayed in the CBW controller . EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 50 6. Activate the tipping function and allow the body to roll freely onto the ground. Alternatively, let the vehicle roll forwards. LA Models only: If necessary, use the folding hook post to assist the unloading procedure. For example, EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 51 LA models only: Make sure that the safety catch has been released first. 8. Operate the hook-lift and return it to its nor- mal position on the vehicle. 9. Stop the hydraulic-pump. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 52 Unloading a Body | EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 53 "User Interface", on page 12. 4. Open the hydraulic-lock. 5. Operate the extending-section so that it fully retracts and the hook is moved out- wards, as shown. The centre-lock will then open. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 54 7. Activate the tip function so that the hook-lift is in position ready to collect the body, as shown. 8. LA Model only: Make sure that the safety-hook on the hook-post is open. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 55 13. Make sure that the tipping cylinders are fully retracted and then extend the extending-sec- tion so that the body is completely loaded onto the hook-lift. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 56: Shunting A Body Risk Of Damage

    The trailer on the other hand acts against this force, since it is connected to the vehicle. If the force to the tip cylinders is increased above 195 bar, it will eventually cause damage. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 57 195 bar. A pressure relief valve can be installed to min- imise this risk. A pressure relief vale is installed as standard on L26 models. For further information, contact JOAB. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 58 Shunting a Body | Risk of Damage EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 59: Service And Maintenance

    And that they are free from dam- age or leaks. 3. Make sure that there are no fallen objects in between the hook-lift’s different parts. 4. Check that the hook-lift is free from deform- ation and cracks. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 60: Washing The Hook-Lift

    Service and Maintenance | Washing the Hook-Lift 5. Verify that all lighting and other electrical equipment functions correctly. 6. Finish by inspecting the hydraulic pump. If any damage is found, contact your JOAB workshop imme- diately. Washing the Hook-Lift Newly lacquered surfaces must be cleaned using detergent and a sponge only.

  • Page 61: Lubrication Points

    2. Auxiliary-lift-arm (x 4)l 11. Hook-post axle (X 2) 3. Auxillary-lift-cylinder (x 4) 4. Centre-lock 5. Extending-section cylinder (x 2) 6. Shunting-pivot (x2) 7. Rollers (x 2) 8. Tip-pivot (x 2) 9. Hydraulic-lock-cylinder (x 2) EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 62: Service Of The Hook-Lift

    The air-filter should be replaced at least once every two years, or more often, as required. Service-Reminder Sticker A JOAB service sticker is placed on the inside of the drivers door to indicate when the hook-lift is due for its next service. In the example shown opposite, the numbers around the outside represent the months January to December.

  • Page 63: Torquing Of Fasteners

    Service telephone: +46 863-08871 Visit our website: www.joab.se to order spare parts and find your nearest JOAB authorised workshop. Torquing of Fasteners All fasteners on the hook-lift shall be re-torqued after 5000 km of operation. Vertical pendulum- bolts shall be re-torqued to 40 Nm. All other bolts shall be torqued as stated below.

  • Page 64: Working On The Hook-Lift

    The correct placement of the tip-support when working on the hook-lift is also shown. It must placed between the sub frame and the inter- mediate-section, using its anchor points, as shown and described below. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 65 The tip-support is anchored between the sub frame and the intermediate-section using two dowels, as anchor points. Locate these on the hook-lift and place the tip-support between them, as shown above, before working on a hook-lift. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 66 Service and Maintenance | Working on the Hook-Lift EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 67: Safety Warnings

    Safety Warnings The EcoDrive Hook-Lift has a number of safety labels attached to it, as shown below. It is import- ant to read and adhere to these warnings. Failure to do so can lead to serious injury or damage to equipment.
  • Page 68 It is the responsibility of the operator to make sure that they are aware of which safety precautions apply. Failure to do so can lead to serious injury or damage to the equipment and environment. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 69: Technical Data

    Distance between the hook and rollers (C-C) 4800 mm – 6150 mm Total length (L) of the hook-lift 5240 mm – 6740 mm Height (h)* 196 mm – 198 mm *Dependent upon model EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 70 Technical Data | EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 71: Fault Tracing The Hook-Lift

    1. Remove, lubricate, and rein- Controller electric stall levers jam. 2. Spring set for air cyl broken. 2. Replace spring set 3. Electric solenoid jams. 3. Clean the solenoid. If neces- sary, replace it. EcoDrive manual: 13300 Edition 1 | 2019-01-31...
  • Page 72 Fault Tracing the Hook-Lift | EcoDrive manual: 13300 Edition 1 | 2019-01-31...

  • Page 73: Contact Information

    031-705 06 00 Tel fax: 031-705 06 09 E-mail: info@joab.se Website: www.joab.se Service and Warranty Claims For information regarding service and warranty claims, refer to "Service Packets and War- ranty", on page 54. EcoDrive manual: 13300 Edition 1 | 2019-01-31...

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