Intuis HRC70 tri V Installation And User Manual

Intuis HRC70 tri V Installation And User Manual

High temperature, modulating heat pump
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HRC
High temperature, modulating
Heat Pump
Installation and User manual
Manual ref. : 1898893
Edition n°: 23.49
tri V
70
HRC
70
40kW tri V
Ref. 151475
70
HRC
60kW tri V
Ref. 151485
70
HRC
80kW tri V
Ref. 151495
Made in
France

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  • Page 1 tri V High temperature, modulating Heat Pump Installation and User manual 40kW tri V Ref. 151475 60kW tri V Ref. 151485 80kW tri V Ref. 151495 Made in France Manual ref. : 1898893 Edition n°: 23.49...
  • Page 2 40KW-60KW-80KW TRI V HEAT PUMPS INSTALLER MANUAL...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1 - PLEASE READ IMMEDIATELY ....... 4 5 - LIST OF SPARE PARTS ........28 1.1 - Important information ...............4 5.1 - HRC heat pump ................28 1.2 - Safety advice and instructions ............4 5.2 - Electrical boxes ...................30 1.3 - Symbols used ..................5 6 - WARRANTY ...........
  • Page 4: Please Read Immediately

    The high temperature Heat Pump absorbs the 1 - PLEASE READ calories present in exterior air, and transforms them into useful energy which is then transferred IMMEDIATELY to the heating water for your home. We cannot be held responsible for any other usage of the 1.1 - Important information appliance.
  • Page 5: Symbols Used

    This CE approved unit is in compliance with 1.3 - Symbols used the following standards: - Low voltage 2006/95/CEE (standard EN 60.335.1). Identifi es important warnings and recommendations. - Electromagnetic compatibility 2004/108/CEE (standard EN 55014.1 / EN 55014.2). • Any work on the refrigerant circuit must be Consult the installation manual before all work on the carried out by a qualifi ed professional with a product: handling, installation, use and maintenance.
  • Page 6: Rating Plate

    Manufacturer’s identity 151475 AUER Réf : Certifi cation agency Rue de la République 80210 Feuquières en Vimeu intuis reference of the appliance Pompe à chaleur Appliance type Ser.n° : 151475-232600000 Serial number of the appliance Protection rating 400V tri ~ 50Hz PED cat.
  • Page 7: Delivery Terms And Conditions

    1.6 - Delivery terms and conditions In general, the material is transported at the recipient’s own risk. It is important to verify that all of the elements have been received and that no damage has been sustained during transport upon receipt of the appliance and before beginning the installation procedures.
  • Page 8: Transporting With A Forklift Truck

    1.7.2 - Transporting with a forklift truck The forklift truck can only be transported through the opening on the transport pallet (on the compressor side). It is important to maintain a low lifting and moving speed, as the heat pump can easily lose its balance due to the length of the product.
  • Page 9: Introduction

    2 - INTRODUCTION 2.1 - Standard confi guration exclusively The ensemble is composed of an exterior unit (Mono-block high temperature Heat Pump to be installed outdoors ) and of an exclusively interior unit (Pilot, to be installed indoors ) connected together through a hydraulic connection and a communication bus. The air to water Heat Pump, draws calories from the exterior air and transfers them to the heating water circuit with high energy effi ciency.
  • Page 10: Installation

    3 - INSTALLATION • The Heat Pump is designed to be installed OUTSIDE exclusively. 3.1 - Installing the Heat Pump • Any installation in an ENCLOSED and The Heat Pump must always be transported in a vertical position, UNVENTILATED space is PROHIBITED, unless including during installation.
  • Page 11: Placement

    3.1.2 - Placement The heat pump is designed to be installed exclusively outdoors, leaving a clear space around the appliance in an area free from excessive dust. Under no circumstances should it be placed in a closed room without ventilation ensuring at least 80% of the heat pump’s ventilation output. It is designed to operate in the rain, but can also be installed under a well-ventilated shelter (with a large opening to ensure air fl ow to the fan intake and discharge).
  • Page 12: Anti-Vibration Support - Rubber Foot

    3.1.2.1 - Anti-vibration support - Rubber foot 3.1.2.1.1 - Rubber foot for HRC 40kW tri V Mounting on rubber foot kit : The stringers are lengthwise (rubber foot kit length 600mm) - Ref. 754603. Rubber foot attachment Rubber foot attachment length 600mm length 600mm 1140...
  • Page 13: 80Kw Tri V

    3.1.2.1.2 - Rubber foot for HRC 80kW tri V Mounting on rubber foot kit : The stringers are lengthwise (1000mm rubber foot kit) - Ref. 754604. Rubber foot fi xings Rubber foot fi xings 40KW-60KW-80KW TRI V HEAT PUMPS INSTALLER MANUAL...
  • Page 14: Anti-Vibration Support - Spring

    3.1.2.2 - Anti-vibration support - Spring 3.1.2.2.1 - Rubber foot for HRC 40kW tri V The kit includes four springs: - 2 x EMCSFr30 : to be placed on the compressor side (see illustration below, in red); - 2 x EMCSFr13 : to be placed on the fan side (see illustration below, in green). Mounting on spring kit - Ref.
  • Page 15: Rubber Foot For Hrc

    3.1.2.2.2 - Rubber foot for HRC 80kW tri V The kit includes six indentical springs : EMCSFr22 (see illustration below, in fuchsia). Mounting on spring kit - Ref. 754606 : The two reinforcements (see illustration below, dotted red) supplied with the instructions must be fi tted before the two springs on the compressor side are fi xed.
  • Page 16: Noise Levels

    3.1.3 - Noise levels The Heat Pump is equipped with a large diameter fan so as to allow for an appropriate air fl ow rate. This fl ow rate can rise up to 12000m /h for the HRC 40kW heat pump and the double that for the HRC 80kW heat pump.
  • Page 17: Condensates Drainage

    3.1.4 - Condensates drainage 3.2.2 - Sizing of the Heat Pump circuit The condensate drain for the HRC 40kW-60kW-80kW is located A suffi cient fl ow rate must be ensured so that the temperature under the heat pump. A G1’’F connection is located in the centre of diff erence between the fl ow and return of the heat pump does not the condensate tray.
  • Page 18: Heat Pump Water Inlet Fi Lter (Supplied)

    3.2.4 - Heat Pump water inlet fi lter (supplied) Before installing the heat pump, the system A 500μm sieve fi lter (or two for HRC 60 and 80kW tri V) is installed must be de-silted and fl ushed. in the heat pump. •...
  • Page 19: Electrical Control Connections

    3.3 - Electrical control connections The Heat Pump is pre-equipped with a non-polarised, 2-core sheathed cable (communication bus). This 10m cable is supplied with, and already connected to, the Heat Pump. It must be connected to the Pilot. If the connection needed is longer than 10m replace this cable with a 20m cable which is available to order (Ref. 753102). If the connection needed is longer than 20m replace this cable with a 50m cable which is available to order (Ref. 754103).
  • Page 20: Proximity Switch

    3.4.2 - Recommendations for connecting the • During transport, the electrical connections system to the power supply may be subject to accidental loosening. Check : • To eliminate any risk of abnormal heating, it is • The power consumption necessary to ensure the placement of the faston •...
  • Page 21 The HRC Heat Pump is CE-marked. It is compliant with French Heat Pump 40 tri V 60 tri V 80 tri V standard NF C15-100 as well as European standards EN 61000-3-3 model and EN 61000-3-11, among others. Power supply 400 V three-phase 400 V three-phase 400 V three-phase...
  • Page 22 Tightening torques for wiring diagram components : 40kW TRI V TwOUT : Water outlet temperature sensor TwIN : Water inlet temperature sensor Tair : Air intake temperature sensor TCP1 : Compressor 1 temperature sensor TCP2 : Compressor 2 temperature sensor : Compressor 1 high pressure - pressure switch : Compressor 2 high pressure - pressure switch : Low pressure - pressure switch...
  • Page 23 80kW TRI V TwOUT : Water outlet temperature sensor TwIN : Water inlet temperature sensor Tair : Air intake temperature sensor TCP1 : Compressor 1 temperature sensor TCP2 : Compressor 2 temperature sensor : Compressor 1 high pressure - pressure switch : Compressor 2 high pressure - pressure switch : Low pressure - pressure switch : Compressor 1 start-up control...
  • Page 24: Hrc Heat Pump: 400V Three-Phase Connection

    Compressor tightening torques : 3.4.4. - HRC Heat pump: 400V three-phase connection Tightening Location Symbol torque (Nm) Ground Neutral • Screw 1,4 - 1,7 Thermal-magnetic circuit breaker or fuse • 4 - 4,4 Grounding nuts • 1,8 - 2 Grounding screw •...
  • Page 25: Electrical Protection Of The Compressors

    3.4.5 - Electrical protection of the compressors The HRC Heat Pump is equipped with progressive starters to limit • Progressive starter for the 40-60-80kW three-phase Heat pump. the intensity of the current when the motor starts-up, in compliance with the limits set by the NF C 15 100 standard, which is: 60A per The progressive start-up device also serves to phase in three-phase.
  • Page 26: Maintenance And Troubleshooting

    4.3 - Maintenance on the heat pump 4 - MAINTENANCE AND The HRC Heat Pump contains R290 refrigerant fluid. It is not TROUBLESHOOTING subject to regulations concerning greenhouse gasses, and does not necessitate mandatory annual maintenance by a qualified professional. •...
  • Page 27: Compressor Start-Up Faults

    4.6 - Compressor start-up faults Three-phase starter for the HRC 40kW three-phase V heat pump Alert signal Possible causes Solutions Flashing • Phases are reversed • Reverse the two phases on the power supply of the starter 2 fl ashes •...
  • Page 28: List Of Spare Parts

    5 - LIST OF SPARE PARTS 5.1 - HRC heat pump 40KW-60KW-80KW TRI V HEAT PUMPS INSTALLER MANUAL...
  • Page 29 Reference Mark Description 40kW tri V 60kW tri V 80kW tri V B1244518 B1242060 Compressor CP1 B1472811 B1473086 4-way valve kit B1473151 B1473212 Dehumidifying fi lter B1473149 B1473149 Liquid reservoir B1244522 B1244522 Exterior air temperature sensor - lg 900mm B1473185 B1473185 Valve B1473179...
  • Page 30: Electrical Boxes

    5.2 - Electrical boxes 60kW Mark Description Reference on electrical wiring diagram 40kW tri V tri V 80kW tri V Heat pump C9+ Circuit board B4995719 B4995719 Phase relay controller replacement kit B1943123 B1943123 Three-phase starter controller KMC1 Compressor 1 contactor B1243147 B1243147 4A Fuse 5x20...
  • Page 31: Warranty

    6.1.2 - Cases (not limited to) for exclusion from 6 - WARRANTY warranty 6.1.2.1 - Water from the heating circuit The warranty covers the HRC Heat Pump for a period of two (2) years, starting from the date the appliance was activated, if Cases (not limited) for exclusion from warranty: the warranty form was sent back to the manufacturer, or failing - Not rinsing the heating circuit...
  • Page 32: Appendices

    APPENDICES A1 - Dimensions A1.1 - HRC 40kW tri V heat pump dimensions * Ducted HP A1.2 - HRC 80kW tri V heat pump dimensions * Ducted HP 40KW-60KW-80KW TRI V HEAT PUMPS INSTALLER MANUAL...
  • Page 33: A1.3 - Appliance Connections

    A1.3 - Appliance connections Power supply Communication Bus Heating start Heating return Drain or anti-freeze fi tting A2 - Technical specifi cations A2.1 - General characteristics 40kW tri V 60kW tri V 80kW tri V Maximum temperature 70°C 70°C 70°C R290 refrigerant fl uid 3,200 kg In progress...
  • Page 34: A2.2 - Performances

    A2.2 - Performances 40kW tri V 60kW tri V 80kW tri V Water temperature Water temperature Water temperature 30/35 40/45 47/55 55/65 30/35 40/45 47/55 55/65 30/35 40/45 47/55 55/65 MAX heating capacity* 43,00 42,25 41,50 40,50 83,00 81,50 80,00 77,00 Heating capacity nominal** 20 °C...
  • Page 35: A5 - Treatment Of The Water In The Heating Circuit

    - Throughly rinse the installation until the water runs clear, A5 - Treatment of the water in the with no traces of impurities left. heating circuit - Protect the installation against corrosion with a corrosion inhibitor, example: SENTINEL X100. Or against corrosion It is MANDATORY to read the additional and freezing with an inhibitor with an anti-freeze additive.
  • Page 36: A6 - Sizing The Expansion Vessel

    When using a concentrated protect which needs to be diluted with water, mix the water+anti-freeze+inhibitor mixture together • Regularly check the pH level and % of prior to inserting it into the installation. glycol in the installation. •Never top-up the glycol in your installation RENDERING THE WARRANTY NULL AND VOID without measuring the pH to check that the drop in glycol % is not due to a deterioration of...
  • Page 37: A7 - Hrc 40Kw Tri V Heat Pump Internal Wiring Diagram

    A7 - HRC 40kW tri V heat pump internal wiring diagram TwOUT : Water outlet temperature sensor TwIN : Water inlet temperature sensor Tair : Air intake temperature sensor TCP1 : Compressor 1 temperature sensor TCP2 : Compressor 2 temperature sensor : Compressor 1 high pressure - pressure switch : Compressor 2 high pressure - pressure switch : Low pressure - pressure switch...
  • Page 38: A8 - Hrc 80Kw Tri V Heat Pump Internal Wiring Diagram

    A8 - HRC 80kW tri V heat pump internal wiring diagram TwOUT : Water outlet temperature sensor TwIN : Water inlet temperature sensor Tair : Air intake temperature sensor TCP1 : Compressor 1 temperature sensor TCP2 : Compressor 2 temperature sensor : Compressor 1 high pressure - pressure switch : Compressor 2 high pressure - pressure switch : Low pressure - pressure switch...
  • Page 39: A9 - Product Information Sheet

    A9 - Product information sheet A9.1 - HRC 40 kW tri V product information sheet 40KW-60KW-80KW TRI V HEAT PUMPS INSTALLER MANUAL...
  • Page 40: A9.2 - Hrc 80 Kw Tri V Product Information Sheet

    12000 Coordonnées de contact / Contact details intuis, Rue de la République - 80210 Feuquières-en-Vimeu Les précautions particulières qui doivent être prises lors du montage, l'installation et l'entretien, sont décrites dans la notice d'installation et d'utilisation. All specific precautions for assembly, installation and maintenance are described in the operating and installation instructions. Read and follow the operating and installation instructions.
  • Page 41: A10 - Electricity Provider Information Form

    A10 - Electricity provider information form This form is to given to the electricity provider for all preliminary evaluation for the installation of an HRC Heat Pump in case of an insuffi cient power grid. This table contains information on both electrical and technical data about the HRC Heat Pump. This technical data is provided in the table §...
  • Page 42: 80Kw Tri V Unducted Heat Pump

    A10.2 - Standard form, HRC 80kW tri V unducted heat pump Name of client Address Client reference number on electricity bill Name and address of installer (attach a copy of mandate) Single-phase  Three-phase * Connections Circuit breaker Setting : 63 A ** Heat Pump (HP) Single-phase ...
  • Page 43: 80Kw Tri V Ducted Heat Pump

    A10.3 - Standard form, HRC 80kW tri V ducted heat pump Name of client Address Client reference number on electricity bill Name and address of installer (attach a copy of mandate) Single-phase  Three-phase * Connections Circuit breaker Setting : 80 A *** Heat Pump (HP) Single-phase ...
  • Page 44 NOTES : www.intuis.fr Industrial and development site Rue de la République CS 40029 80210 Feuquières-en-Vimeu Customer service 0)9 78 45 10 26 +33 ( service-consommateur@intuis.fr service-client@intuis.fr...

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