Compressor Lubrication - Ingersoll-Rand SS358B Owner's Manual

GENERAL INFORMATION
Bare compressor pump
Air inlet filter assembly
Discharge unloader valve
Beltguard
Lubricant fill
Lubricant drain
Engine
Pressure gauge
. Air receiver tank
10. Manual drain valve
11. Handles
12. Regulator (air outlet)
vonanzunn
NOTE: Component locations and appearance may vary. Designs and
specifications are subject to change without notice or obligation.
Your air compressor unit is suitable for operating paint spray guns, air tools,
caulking guns, grease guns, sandblasters, etc. Depending on your application, the
following accessories may be required:
O An air line filter for removal of moisture and oil vapor in compressed air
when a paint spray gun is used.
O An in-line lubricator to prolong the life of air tools.
O Separate air transformers which combine the functions of air regulation
and/or moisture and dirt removal.
Contact your nearest authorized dealer for more information on air tools and
accessories for your application.
PREPARATION FOR USE
SELECTING A LOCATION
General. Select a clean, dry, well-lighted area with plenty of space for proper
cooling air flow and accessibility. Locate the unit at least 12 inches (30 cm) from
walls. Ensure unit is as level as possible to avoid fuel spillage.
Temperature. Ideal operating temperatures are between 32°F and 100°F (0°C and
37.8°C). In lower temperatures, you must protect safety/relief valves and drain
valves from freezing.
/N CAUTION: Never operate in temperatures below 20°F (-6.6°C) or
above 125°F (51.0°C).
Humid Areas. In frequently humid areas, moisture may form in the bare pump
and produce sludge in the lubricant, causing running parts to wear out prematurely.
Excessive moisture is especially likely to occur if the unit is located in an unheated
area that is subject to large temperature changes. Two signs of excessive humidity
are external condensation on the bare pump when it cools down and a "milky"
appearance in petroleum compressor lubricant. You may be able to prevent
moisture from forming in the bare pump by increasing ventilation or operating for
longer intervals..
Noise Considerations. Consult local officials for information regarding
acceptable noise levels in your area. To reduce excessive noise, use vibration
mounts or intake silencers, relocate the unit or construct total enclosures or baffle
walls. Contact your dealer for assistance.
INSTALLING THE AIR INLET FILTER
ZA CAUTION: Do not operate without air inlet filter.
Install the air inlet filter at the inlet connection at the bare pump. If heavy duty
filtration is required, contact your dealer for information.
INSTALLING DISCHARGE PIPING
If it is necessary to install air discharge piping or condensate discharge piping,
adhere to the following general guidelines. Contact your dealer for more
information.
¿A WARNING: Do not use plastic pipe, rubber hose, or lead-tin soldered
joints anywhere in the compressed air system.
A WARNING: If an aftercooler, check valve, block valve, or any other
restriction is added to the compressor discharge, install a
properly-sized ASME approved safety/relief valve between the
compressor discharge and the restriction.
ZA CAUTION: If you will be using Ingersoll-Rand Contractor Series
Synthetic Lubricant, all downstream piping material and system
components must be compatible. Refer to the following material
compatibility list. If there are incompatible materials present in your
system, or if there are materials not included in the list, contact your
dealer.
Suitable:
Viton®, Teflon®, Epoxy (Glass Filled), Oil Resistant Alkyd, Fluorosilicone,
Fluorocarbon, Polysulfide, 2-Component Urethane, Nylon, Delrin®, Celcon®,
High Nitrile Rubber (Buna N. NBR more than 36% Acrylonitrile),
Polyurethane, Polyethylene, Epichlorohydrin, Polyacrylate, Melamine,
Polypropylene, Baked Phenolics, Epoxy, Modified Alkyds
(® indicates trademark of DuPont Corporation)
Not Recommended:
Neoprene, Natural Rubber, SBR Rubber, Acrylic Paint, Lacquer, Varnish,
Polystyrene, PVC, ABS, Polycarbonate, Cellulose Acetate, Low Nitrile Rubber
(Buna N. NBR less than 36% Acrylonitrile), EPDM, Ethylene Vinyl Acetate,
Latex, EPR, Acrylics, Phenoxy, Polysulfones, Styrene Acrylonitrile (San),
Butyl
General Requirements. The piping, fittings, receiver tank, etc. must be certified
safe for at least the maximum working pressure of the unit. Use hard-welded or
threaded steel or copper pipes, cast iron fittings and hoses that are certified safe for
the unit's discharge pressure and temperature. DO NOT USE PVC PLASTIC. Use
pipe thread sealant on all threads, and make up joints tightly to prevent air leaks.
Condensate Discharge Piping. If installing a condensate discharge line, the
piping must be at least one size larger than the connection, as short and direct as
possible, secured tightly and routed to a suitable drain point. Condensate must be
disposed of in accordance with local, state, and federal laws and regulations.
NOTE: All compressed air systems generate condensate which
accumulates in any drain point (e.g. tanks, filters, drip legs,
aftercoolers, dryers). This condensate contains lubricating oil and/or
substances which may be regulated and must be disposed of in
accordance with local, state, and federal laws and regulations.
COMPRESSOR LUBRICATION
 CAUTION: Do not operate without lubricant or with inadequate
lubricant. Ingersoll-Rand is not responsible for compressor failure
caused by inadequate lubrication.
Synthetic Lubricant. We recommend Ingersoll-Rand Contractor Series
Synthetic Lubricant from start-up. See the WARRANTY section for extended
warranty information.
Alternate Lubricants. You may use a petroleum-based lubricant that is premium
quality, does not contain detergents, contains only anti-rust, anti-oxidation, and
anti-foam agents as additives, has a flashpoint of 440°F (227°C) or higher, and has
an auto-ignition point of 650°F (343°C) or higher. Remember using a lubricant
other than Ingersoll-Rand Contractor Series Synthetic Lubricant from start-up
limits warranty to one year.