Ingersoll-Rand SSR UP5-4 Operation And Maintenance Manual
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Ingersoll-Rand SSR UP5-4 Operation And Maintenance Manual

50hz/60hz
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See also: Operation & Maintenance Manual
SSR UP5–4, UP5–5.5, UP5–7.5, UP5–11c
SSR UP6–5, UP6–7.5, UP6–10, UP6–15c
This manual contains
important safety information
and must be made available
to personnel who operate and
maintain this machine.
OPERATION AND MAINTENANCE MANUAL
C.C.N.
REV.
DATE
50Hz
60Hz
: 22451884
: A
: JUNE 2004

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Summary of Contents for Ingersoll-Rand SSR UP5-4

  • Page 1 SSR UP5–4, UP5–5.5, UP5–7.5, UP5–11c 50Hz SSR UP6–5, UP6–7.5, UP6–10, UP6–15c 60Hz OPERATION AND MAINTENANCE MANUAL This manual contains important safety information and must be made available to personnel who operate and maintain this machine. C.C.N. : 22451884 REV. DATE : JUNE 2004...
  • Page 2 AIR COMPRESSOR GROUP BONDED WARRANTY & REGISTERED START UP Warranty The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment from the factory, whichever shall first occur.

  • Page 3: Table Of Contents

    CONTENTS & ABBREVIATIONS CONTENTS ABBREVIATIONS & SYMBOLS CONTENTS #### Contact Ingersoll–Rand for serial number –>#### Up to Serial No. FOREWORD ####–> From Serial No. Not illustrated Option DECALS Not required As required SAFETY Sitemaster/Sitepack High ambient machine Watercooled machine GENERAL INFORMATION Aircooled machine Energy recovery system INSTALLATION / HANDLING...

  • Page 4: Foreword

    FOREWORD The contents of this manual are considered to be proprietary and The intended uses of this machine are outlined below and examples confidential to Ingersoll–Rand and should not be reproduced without of unapproved usage are also given, however Ingersoll–Rand cannot the prior written permission of Ingersoll–Rand.

  • Page 5: Decals

    DECALS ISO SYMBOLS GRAPHIC FORM AND MEANING OF ISO SYMBOLS Prohibition / Mandatory Information / Instructions Warning WARNING: Electrical shock risk. WARNING – Pressurised vessel. WARNING – Hot surface. WARNING – Pressurised component or WARNING – Air/gas flow or Air discharge. Do not breathe the compressed air from this system.
  • Page 6 DECALS AUTOMATIC RESTART MAINTENANCE MAINTENANCE PROHIBITED COOLANT DRAIN CONDENSATE DRAIN FILTER FRAGILE KEEP DRY THIS WAY UP USE NO HOOKS NO SIDE CLAMPS HOURS Use ULTRA–Plus Coolant only POWER INSPECT Failure to use the specified coolant may result in damage to the machine Every X months, if sooner than required by CHANGE / REPLACE CLEAN...
  • Page 7 DECALS ANSI SYMBOLS GRAPHIC FORM AND MEANING OF ANSI SYMBOLS DANGER INTAKE AIR. Can contain carbon monoxide or other contaminants. Will cause serious injury or death. Ingersoll–Rand air compressors are not designed, intended or approved for breathing air. Compressed air should not be used for breathing air applications unless treated in accordance with all applicable codes and regulations.
  • Page 8 DECALS INSIDE PACKAGE INSIDE STARTER DOOR VIEW TOP VIEW LEFT VIEW FRONT VIEW BACK VIEW LEFT VIEW FRONT VIEW RIGHT Item Qty. Description Item Qty. Description 93166502 Decal, replacement element 32343543 Decal, notice air discharge Non–dryer only 32343584 Decal, warning hot surface Base mount only Base mount only 32343519...
  • Page 9 DECALS INSIDE PACKAGE INSIDE STARTER DOOR VIEW TOP VIEW LEFT VIEW FRONT VIEW BACK VIEW LEFT VIEW FRONT VIEW RIGHT Item Qty. Description Item Qty. Description 22064562 Decal, air care 92867530 Decal, warning hot surface 32343535 Decal, warning moving belts 22417117 Decal, maintenance parts { Option...
  • Page 10 SAFETY DANGER! If more than one compressor is connected to one common Hazard that WILL cause DEATH, SEVERE INJURY or substantial downstream plant, effective isolation valves must be fitted and property damage if ignored. Instructions must be followed precisely to controlled by work procedures, so that one machine cannot accidentally be pressurised / over pressurised by another.

  • Page 11: Safety

    SAFETY Attempt repairs only in clean, dry, well lighted and ventilated areas. Connect the compressor only to electrical systems that are compatible with its electrical characteristics and that are within it’s rated capacity. Condensate disposal As waste water regulations vary by country and region it is the responsibility of the user to establish the limitations and regulations in their particular area.
  • Page 12 GENERAL INFORMATION PIPING AND INSTRUMENTATION AR Air receiver (option) 23. Filter, general purpose air Integral dryer (option) 24. Filter, high efficiency air SD For S/D only 25. Valve, check Filter, air 26. Recuperator Valve, inlet 27. Valve, isolation (option) Airend assembly 28.

  • Page 13: General Information

    GENERAL INFORMATION SCHEMATIC, ELECTRICAL UP6 5–15HP FV 3PH Block, terminal Power on light Contact, auxiliary starter HATS Switch, high air temperature Contact, auxiliary starter Coil motor starter Fuse Motor Control panel options Overload, motor starter Transformer, control Switch, pressure 120/1/50–60 Push button start See transformer nameplate for wiring connection requirements...
  • Page 14 GENERAL INFORMATION DECAL, SCHEMATIC SD / 50HZ ELECTRO–MECHANICAL Valve, solenoid (NC) Contactor, delta Block, dryer option, terminal. KM2–1,2 Contacts, auxiliary. Delta contactor Relay, control Contactor, star CR–1 Contact, control relay KM3–1,2 Contacts, auxiliary. Star contactor Customer supplied 230V / 1 / 50HZ Light, power on indicator (Green) Motor, dryer Light, auto restart indicator (White)

  • Page 15: Installation / Handling

    INSTALLATION / HANDLING VIEW TOP ROTATION VIEW LEFT VIEW FRONT VIEW RIGHT http://air.irco.com...
  • Page 16 INSTALLATION / HANDLING M Valve, ball A Valve, receiver relief 0.75” B 1/2” N.P.T. drain port for optional EDV–2000 auto condensate drain N 4 slots 17.5 (0.68) x 44.5 (1.75) valve O Air receiver C Yellow stand–by light (Dia. 620.0 x 1168.4 LG) (Dia. 24.40” x 46.00” LG) D Green power–on light P Compressor and cooling air intake E Green start push button...
  • Page 17 INSTALLATION / HANDLING CAUTION The use of plastic bowls on line filters and other plastic air line 1. Compressor components can be hazardous. Their safety can be affected by either synthetic coolants or the additives used in mineral oils. 2. Air Dryer Ingersoll –Rand recommends that only filters with metal bowls 3.

  • Page 18: Odp

    INSTALLATION / HANDLING 60Hz UP6 5 UP6 7 UP6 10 UP6 15c COMPRESSOR Operating pressure – PSIG (bar) (8.6) (10.3) (8.6) (10.3) (14.5) (8.6) (10.3) (14.5) (8.6) (10.3) (14.5) Factory set reload pressure – PSIG (bar) (7.58) (8.96) (7.58) (8.96) (12.41) (7.58) (8.96)
  • Page 19 INSTALLATION / HANDLING 50Hz UP5 4 UP5 5 UP5 7 UP5 11c COMPRESSOR 14.5 14.5 14.5 14.5 Operating pressure PSIG (bar) (10) (14.5) (10) (14.5) (10) (14.5) (10) (14.5) Factory set reload pressure – PSIG (bar) (7.58) (8.96) (7.93) (9.66) (13.10) (7.93) (9.66)
  • Page 20 INSTALLATION / HANDLING ELECTRICAL DATA — UP6 5 Standard voltage 230V/1PH 200V 230V/3PH 460V 575V Full load current (maximum) 23.5A 15.5A 13.5A 6.8A 5.4A Starting current DOL (Star Delta) – – – – – Starting time DOL (Star Delta) 3–5 Sec (7–10 Sec) Starts per hour (maximum) Control voltage 120VAC...
  • Page 21 INSTALLATION / HANDLING ELECTRICAL DATA — UP5 4 Standard voltage 380V 400V Full load current (maximum) 8.9A 8.5A Starting current DOL (Star Delta) Starting time DOL (Star Delta) 3–5 Sec (7–10 Sec) Starts per hour (maximum) Control voltage 120VAC Recommended fuse rating See note 1 Recommended wire size See note 2 4 mm@Cu 4 mm@Cu...
  • Page 22 INSTALLATION / HANDLING If there are any deviations from the above, or special regulations Feeder cables / wires connections to isolator or disconnect should apply, the installation must be planned by a competent, qualified be tight and clean. engineer. The applied voltage must be compatible with the motor and compressor data plate ratings.

  • Page 23: Operating Instructions

    OPERATING INSTRUCTIONS GENERAL OPERATION By cooling the discharge air, much of the water vapour naturally contained in the air is condensed and may be drained from the The compressor is an electric motor driven, single stage screw downstream piping and equipment. compressor, complete with accessories piped, wired and baseplate mounted.
  • Page 24 OPERATING INSTRUCTIONS COMPRESSOR CONTROLS AUTOMATIC START & STOP CONTROL Direct online starting: NOTE The compressor is equipped for Automatic Start & Stop Control. Automatic Start & Stop Control is intended for use when the motor When the receiver tank pressure reaches the factory pre–set will start no more than 6 times per hour.
  • Page 25 OPERATING INSTRUCTIONS 1. PRESSURE GAUGE PRIOR TO STARTING Indicates the system pressure. 1. Make visual check of the machine, ensure that all guards secure and that nothing is obstructing the proper ventilation of, or free access to the machine. WARNING 2.
  • Page 26 MAINTENANCE SSR UP Series Maintenance Schedule It should be noted that the intervals between service requirement may be significantly reduced as a consequence of poor operating environment. This would include effects of atmospheric contamination and extremes of temperature. PERIOD MAINTENANCE The SERVICE/MAINTENANCE CHART indicates the various components’...

  • Page 27: Maintenance

    MAINTENANCE loose clothing, jewellery, long hair etc. is made safe. Repeat this procedure to get coolant to proper level when up to operating temperature. warning signs indicating that Maintenance Work is in Progress are posted in a position that can be clearly seen. When the unit is shut down, coolant will usually fill up sight glass.
  • Page 28 MAINTENANCE COOLER CLEANING PROCEDURE AIR FILTER ELEMENT CHANGE PROCEDURE 1. Stop the machine, electrically isolate and vent all trapped pressure. 1. Stop the machine, electrically isolate and vent all trapped pressure. 2. Remove the top cover to obtain access to the cooler. 2.
  • Page 29 MAINTENANCE CAUTION TROUBLESHOOTING Improper pulley/sheave alignment and belt tension can result in motor overload, excessive vibration, and premature belt and/or bearing ACTION failure. TROUBLE CAUSE To prevent these problems from occurring, ensure the pulley and Valve will not 1. Debris in solenoid 1.
  • Page 30 MAINTENANCE http://air.irco.com...

  • Page 31: Trouble Shooting

    TROUBLE SHOOTING PROBLEM CAUSE REMEDY Compressor fails to Mains power or Control voltage not available. § Check incoming power supply. start § Check the control circuit fuse. § Check the transformer secondary windings for the control voltage. Defective Star / Delta timer. §...

This manual is also suitable for:

Ssr up5-5.5Ssr up5-7.5Ssr up6-10Ssr up6-7.5Ssr up6-5Ssr up6–15c ... Show all

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