Fluidwell F114-P Manual

Fluidwell F114-P Manual

Ratio monitor / totalizer with high / low alarms and analog outputs
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F114-P
RATIO MONITOR / TOTALIZER
with high / low alarms and analog outputs
Signal input flowmeter: pulse, Namur and coil
Signal outputs: 4-20mA / 0-10V ref. ratio or flow rate
Alarm outputs: up to three flow rate alarm outputs
Options: Intrinsically safe, Modbus communication and backlight
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries

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Summary of Contents for Fluidwell F114-P

  • Page 1 Signal input flowmeter: pulse, Namur and coil Signal outputs: 4-20mA / 0-10V ref. ratio or flow rate Alarm outputs: up to three flow rate alarm outputs Options: Intrinsically safe, Modbus communication and backlight F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
  • Page 2: Safety Instructions

    The F114-P must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). • Connect a proper grounding to the metal enclosure as indicated if the F114-P has an incoming power or signal line which carries a hazardous live voltage. The Protective Earth (PE) wire may never be disconnected or removed.
  • Page 3: About The Manual

    This manual describes the standard unit as well as the available options. For additional information, please contact your supplier. A hazardous situation may occur if the F114-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this manual indicated by the pictograms: A "warning !"...
  • Page 4: Table Of Contents

    Page 4 TABLE OF CONTENTS SAFETY INSTRUCTIONS........................2 DISPOSAL OF ELECTRONIC WASTE ....................2 SAFETY RULES AND PRECAUTIONARY MEASURES ..............2 ABOUT THE MANUAL ........................3 WARRANTY AND TECHNICAL SUPPORT ..................3 TABLE OF CONTENTS ........................4 INTRODUCTION ........................6 System description ......................
  • Page 5 Page 5 INTRINSICALLY SAFE APPLICATIONS ................36 Identification ........................36 Electrical installation in hazardous area ................. 37 5.2.1 General information and instructions ..............37 5.2.2 Installations based on ATEX or IECEx certificate ..........38 Electrical data – Annex 1 ..................39 5.2.3 5.2.4 Power supply wiring ....................
  • Page 6: Introduction

    1 INTRODUCTION SYSTEM DESCRIPTION Functions and features The ratio monitor / totalizer model F114-P is a microprocessor driven instrument designed to calculate, show and monitor the ratio between two flows as well as showing the flow rates and the totals.
  • Page 7 Page 7 Configuration of the unit The F114-P is designed for use in many types of applications. For that reason, a setup menu is available to program the F114-P according to your specific requirements. The setup includes several important features, such as K-Factors, engineering units, signal selection, power management (to extend battery life-time), etc.
  • Page 8: Operational

    Page 8 2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F114-P. This instruction is meant for users / operators. • This device may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 9 Page 9 ▪ Display flow rate When enabled in the setup menu, the display shows the flow rate only. When you press the select key, the total shows momentarily. When "-------" is shown, then the flow rate value is too high to be shown. The arrows indicate the increase/decrease of the flow rate trend.
  • Page 10: Configuration

    Make sure that the unit is not being used for any application when altering the settings. 3.2.1 ENTERING SETUP-LEVEL Configuration of the F114-P is done at SETUP-level, which can be reached at all times while the F114-P remains fully operational. At SETUP-level the display will deactivate the indicator and...
  • Page 11: Programming Sequence

    Page 11 Use the control panel to navigate through SETUP-level PROG-key When a function is selected, this key is used to start the programming sequence. When only a function group is selected (and no function), this key is used to scroll back a function group (e.g.
  • Page 12: Returning To Operator-Level

    In order to return to the operator level, press the PROG-key for three seconds. When no keys are pressed for 2 minutes, SETUP-level will be left automatically. CONFIGURATION SETTINGS All settings of the F114-P can be set via the control panel. The following paragraphs give a detailed description of each setting. 3.3.1...
  • Page 13: Menu 1 - Total A

    ADDRESS 1 - 247 MODE bus-rtu; bus-asc; off DATABITS 8 bits, 7 bits PARITY none, even, odd OTHERS MODEL F114-P SOFTWARE VERSION nn:nn:nn SERIAL NO. nnnnnnn PASSWORD 0000 - 9999 TAG-NR 0000000 - 9999999 MENU 1 – TOTAL A 3.3.2...
  • Page 14: Menu 2 - Flow Rate

    Page 14 3.3.3 MENU 2 - FLOW RATE The settings for total and flow rate are entirely separate. In this way, different engineering units can be used for each e.g. cubic meters for total and liters for flow rate. FLOW RATE A UNIT This setting is used to select the engineering unit for the indication of the flow rate (A and B).
  • Page 15: Menu 5 - Ratio

    Page 15 MENU 5 – RATIO 3.3.6 The definition of the ratio shown is set with this function. The ratio can be expressed as: • the flow rate of the "additive flow" compared to the flow rate of the "main flow", or as •...
  • Page 16: Menu 7 - Display

    When used with the internal battery option (type PB/PC), the user can expect reliable measurement over a long period of time. The F114-P has several smart power management functions to extend the battery life time significantly. Two of these functions can be set.
  • Page 17: 3.3.11 Menu A - Analog Output

    Page 17 Active pulse input External power 8-1 DC detection level 8.2 V 3k9 Ω max. 10 kHz. required Active pulse input External power 12 DC detection level 12 V 4 kΩ max. 10 kHz. required Active pulse input External power 24 DC detection level 24 V 3 kΩ...
  • Page 18: 3.3.12 Menu B - Relays

    Only available for option OS. Sets the alarm type for output R4. 3.3.13 MENU C - COMMUNICATION (OPTION) The F114-P can optionally be equipped with a communication interface using the Modbus protocol (Type CB/CH/CI/CT). Please consult Appendix C for a more detailed explanation.
  • Page 19: Installation

    • The F114-P may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. •...
  • Page 20: Handling The F-Series Enclosure

    The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F114-P-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5.
  • Page 21: Opening / Removing The Cover

    Page 21 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 10: Identification – Example of F1-Series terminal label (safe area) Serial number and year of production The serial number can be reviewed on the identification label or in SETUP-menu Others.
  • Page 22: Mechanical Installation

    Page 22 MECHANICAL INSTALLATION DIMENSIONS – ALUMINUM AND STAINLESS STEEL ENCLOSURES 4.4.1 Fig. 11: Dimensions – Aluminum and stainless steel enclosures FW_F114-P_M_v2201-01_EN.docx...
  • Page 23: Dimensions - Non-Metallic Enclosures

    Page 23 DIMENSIONS – NON-METALLIC ENCLOSURES 4.4.2 Fig. 12: Dimensions – Non-metallic enclosures FW_F114-P_M_v2201-01_EN.docx...
  • Page 24: Mounting

    Page 24 4.4.3 MOUNTING The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the unit is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials.
  • Page 25: Electrical Installation

    Metal enclosure When the F114-P is supplied with a metal enclosure (aluminum or stainless steel), the enclosure must be grounded in accordance with national and local electrical codes.
  • Page 26: Field Wiring Connections

    Within the United States all field wiring must conform to the National Electric Code, NFPA 70, Article 501-4(b). All field wiring enters the F114-P through the bottom of the enclosure and connects to the circuit assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the F114-P with the correct drilling pattern and thread (metal) or hole (plastic) sizes.
  • Page 27: Sensor Supply

    Setting the sensor supply Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F114-P and NEVER connect mains power to the unit when the protection cover has been removed! To set the sensor supply, follow these instructions: 1.
  • Page 28: Terminal Connectors Safe Area Applications - Type Xx / Xf

    4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications (Type XI): read chapter 5. Following terminal connectors are available on the F114-P when supplied with Type XX: Fig. 15: Overview of terminal connectors - Standard configuration and options 4.6.1...
  • Page 29: Terminal 03-04 And 05-06: Alarm Output R2 And R1

    Page 29 4.6.2 TERMINAL 03-04 AND 05-06: ALARM OUTPUT R2 AND R1 These outputs are designed as a fast output with a maximum frequency of 500Hz. For the use with a mechanical relay and a continuous signal (pulse) it is recommended to use a maximum frequency of 5 Hz to prevent an early end-of-life of the mechanical relay.
  • Page 30: Terminal 07-08: Analog Output

    Page 30 Type OT Two passive transistor outputs are available with this option. Max. driving capacity 300mA@50V DC. Fig. 18: Terminal connections - Transistor output (typical) 4.6.3 TERMINAL 07-08: ANALOG OUTPUT The following signal type configurations are available, including type AP: loop powered. Type AA An active 4-20mA signal proportional to the flow rate is available with this option.
  • Page 31 Page 31 Type AF Floating analog output (type AF) is only available intrinsically safe; please read Chapter 5. A floating 4-20mA signal proportional to the flow rate is available with this option. When the output is disabled, a 3.5mA signal will be generated. Max. driving capacity 1000 Ohm @ 30V DC. Fig.
  • Page 32: Terminal 09-11: Flowmeter A Input

    Fig. 25: Terminal connections - Coil signal input (typical) Pulse-signal NPN / NPN-LP The F114-P is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency (read chapter 3).
  • Page 33 Pulse-signal PNP / PNP-LP The F114-P is suitable for use with flowmeters which have a PNP output signal. 3V is offered on terminal 11 which has to be switched by the sensor to terminal 10 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
  • Page 34: Terminal 12-14: Flowmeter B Input

    Page 34 NAMUR-signal The F114-P is suitable for flowmeters with an Namur signal. The standard F114-P is not able to power the Namur sensor, as an external power supply for the sensor is required. However, a 8.2V sensor supply voltage (terminal 11) can be provided with power supply type PD, PF, PM.
  • Page 35: Terminal 26-31: Type Cb / Ch / Ci - Communication (Option)

    Page 35 4.6.7 TERMINAL 26-31: TYPE CB / CH / CI - COMMUNICATION (OPTION) Serial communications on hardware layers RS232, RS485 and TTL (intrinsic safety) are possible. Make sure that the hardware layer specific requirements are met to achieve reliable communication and read the Modbus communication protocol and Appendix C.
  • Page 36: Intrinsically Safe Applications

    The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F114-P-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications!
  • Page 37: Electrical Installation In Hazardous Area

    Page 37 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 36: Identification – Example of F1-Series terminal label (intrinsic safety) ELECTRICAL INSTALLATION IN HAZARDOUS AREA 5.2.1 GENERAL INFORMATION AND INSTRUCTIONS Cautions...
  • Page 38: Installations Based On Atex Or Iecex Certificate

    Page 38 5.2.2 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions • For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1074 X. • For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx DEK 11.0042X.
  • Page 39: Electrical Data - Annex 1

    Page 39 ELECTRICAL DATA – ANNEX 1 5.2.3 Annex 1 (model specific) to type XI product certificates KEMA 03ATEX1074 X, IECEx DEK 11.0042X For the combined connection of the different supply, input and output circuits, the installation instructions of the manufacturer shall be observed. From the safety point of view the circuits shall be considered to be connected to earth.
  • Page 40 Page 40 Coil, Switch, PNP, NAMUR In type of protection intrinsic safey Ex ia IIB/IIIC or Ex ia IIC, in combination inputs with connected external supply input type -PD, with following maximum values: (terminals 10 and 11, 8.7 V Ex ia IIB/IIIC Ex ia IIC terminals 13 and 14) 25 mA...
  • Page 41: Power Supply Wiring

    The following types of power supply are available for hazardous area: • Type PX / PD As standard, the F114-P is supplied with terminal 0 and 1 to power the product externally. Additionally, the power supply circuit connected to terminal 1 is looped through to terminal 2 to allow easy installation, e.g.
  • Page 42: Terminal Connectors Intrinsically Safe Applications - Type Xi

    4. Normally, the F114-P-XI is classified as group IIB/IIIC. Classification of the unit as group IIC is possible under certain conditions, as shown in Annex 1 in the previous paragraph.
  • Page 43: Configuration Examples Intrinsically Safe Applications

    Page 43 CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS Fig. 39: F114-P-(AP)-(CT)-(OT)-PC-XI - Battery powered - IIB/IIC – IIIC FW_F114-P_M_v2201-01_EN.docx...
  • Page 44 Page 44 Fig. 40: F114-P-AP-CT-OT-(PX)-XI - Output loop powered - IIB/IIC - IIIC FW_F114-P_M_v2201-01_EN.docx...
  • Page 45: Maintenance

    Repairs should only be carried out by the manufacturer or his authorized agent. Repair policy If you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem.
  • Page 46: Battery Replacement Instructions

    Page 46 BATTERY REPLACEMENT INSTRUCTIONS 6.3.1 SAFETY INSTRUCTIONS • Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or expose contents to water.
  • Page 47: Replace The Battery

    Page 47 6.3.2 REPLACE THE BATTERY Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in paragraph 6.3.1. Remove the old battery as follows: 1. Open the enclosure as indicated in section 4.3 and carefully remove the cable-connectors. 2.
  • Page 48: Appendix A Technical Specification

    Page 48 APPENDIX A TECHNICAL SPECIFICATION General Display Type High intensity numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight.
  • Page 49 Page 49 Power supply Type AP Loop-powered from 4-20mA output signal - 8-30V DC. Power consumption max. 0.5 Watt. Type PB Standard lithium battery - life-time depends upon settings - up to 5 years. SAFE AREA ONLY Type PC Intrinsically Safe lithium battery - life-time depends upon settings - up to 5 years. Type PD 8-24V AC / 8-30V DC;...
  • Page 50 Page 50 Inputs Flowmeter Type P npn; npn-lp; reed; reed-lp; pnp; pnp-lp; namur; coil-hi; coil-lo; 8-1 DC; 12 DC; 24 DC Frequency Minimum 0 Hz - maximum 7 kHz for total and flow rate. Maximum frequency depends on signal type and internal low-pass filter. E.g.
  • Page 51 Page 51 Operational Operator functions Displayed information • Ratio, as ratio or as percentage • Total and/or flow rate for inputs A and B • Alarm levels (lo-lo, lo, hi, hi-hi) Process management Setting alarm levels Reset Total Reset Total value to zero by pressing ► twice Ratio, Alarm levels Types Ratio under lo-lo or lo value, or above hi or hi-hi value.
  • Page 52: Appendix B Problem Solving

    Page 52 APPENDIX B PROBLEM SOLVING In this appendix, several problems are included that can occur when the F114-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: ▪ Signal selection; ▪...
  • Page 53: Appendix C Communication Variables

    Page 53 APPENDIX C COMMUNICATION VARIABLES General The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: •...
  • Page 54 Page 54 For example when two decimals are selected for total and total has a value of 123456,78 the display will show 34 ,78 while communication will read a “total” of 78 (note that the decimals should be adapted according the setting in “total decimals” which is in this case 2). * Clearing total: It is possible to clear the total counter by means of writing a value of 0 to all the 3 registers of total/flow rate in a single write action.
  • Page 55 Page 55 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS ALARM REGISTERS [d] 70 40071 flowzero uint16 0=ignore 1=default 2=no relay [h] 0x046 [d] 234 40235 ratio ll uint32 0...999999 [h] 0x0EA [d] 240 40241 ratio lo uint32 0...999999 [h] 0x0F0 [d] 243 40244 ratio hi...
  • Page 56 Page 56 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS RELAY REGISTERS [d] 135 40136 relay 1 uint16 0=off 2=LO 4=HH [h] 0x087 1=LL 3=HI 5=all [d] 136 40137 relay 2 uint16 0=off 2=LO 4=HH [h] 0x088 1=LL 3=HI 5=all [d] 137 40138 relay 3 uint16 0=off...
  • Page 57: Appendix D Declaration Of Conformity

    February e, Fluidwell , declare under our sole responsibility that the F eries indicators are designed and will operate conform the following applicable uropean Directives and Harmonised tandards, when installed and operated according to the related manuals:...
  • Page 58: Index Of This Manual

    Page 58 INDEX OF THIS MANUAL actual settings ..........62 calculation ..........14 Alarm.............. 9 Flowrate ............8 analog Installation ............ 19 cut-off value ..........17 Intrinsic safety ........37, 42, 47 floating output..........31 keys ............... 8 intrinsically safe output......31 Low-battery alarm ..........
  • Page 59: List Of Figures In This Manual

    Fig. 38: Terminal connectors Communication (type CT)..............42 Fig. 39: F114-P-(AP)-(CT)-(OT)-PC-XI - Battery powered - IIB/IIC – IIIC .......... 43 Fig. 40: F114-P-AP-CT-OT-(PX)-XI - Output loop powered - IIB/IIC - IIIC ........44 Fig. 41: Marking Type PC battery: Intrinsically Safe FW-LiBAT-021 (SPC02) ........46 Fig.
  • Page 60 Page 60 NOTES ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. FW_F114-P_M_v2201-01_EN.docx...
  • Page 61 Page 61 NOTES ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. FW_F114-P_M_v2201-01_EN.docx...
  • Page 62 Page 62 LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE : DATE : 1 – TOTAL A Enter your settings here 1.1 unit 1.2 decimals 0000000 1.3 K-Factor 0000001 1.4 decimals K-Factor 2 - FLOW RATE A 2.1 unit 2.2 time /min 2.3 decimals 0000000...
  • Page 63 B.4 relay 4 C - COMMUNICATION C.1 speed 9600 C.2 address C.3 mode BUS-RTU C.4 databits 8 bits C.5 parity none D - OTHERS D.1 model F114-P D.2 software version 03.04.xx D.3 serial no. nnnnnnn D.4 password 0000 D.5 tag-nr 0000000 FW_F114-P_M_v2201-01_EN.docx...
  • Page 64 Fluidwell B.V. PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Fluidwell bv - © 2023 - FW_F114-P_M_v2201-01_EN.docx...

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