Fayat Group BOMAG BC 463 RB-3 Service Manual page 6

Refuse compactor

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Table of contents

6.6.2 Fuse assignment...................................................................................................................... 492

6.6.3 Control panel............................................................................................................................ 492

6.6.4 Inspection and maintenance work............................................................................................ 494

Troubleshooting................................................................................................................................ 497

7.1 Preliminary remarks.................................................................................................................. 499

7.2 Emergency procedures............................................................................................................ 500

7.2.1 Actuating the emergency stop switch....................................................................................... 500

7.2.2 Emergency exit........................................................................................................................ 500

7.2.3 Disconnect the battery............................................................................................................. 500

7.2.4 Towing the machine................................................................................................................. 500

7.2.5 After towing.............................................................................................................................. 503

7.3 Troubleshooting, electrical systems....................................................................................... 505

7.3.1 Preliminary remarks................................................................................................................. 505

7.3.2 Starting the engine with jump leads......................................................................................... 508

7.3.3 Checking the main battery switch............................................................................................ 509

7.3.4 Fuse assignment...................................................................................................................... 509

7.3.5 ESX, checking the electric power supply................................................................................. 512

7.3.6 Diagnostics concept................................................................................................................. 520

7.4 Trouble shooting, diesel engine.............................................................................................. 523

7.4.1 Engine faults............................................................................................................................ 523

7.4.2 Starting the engine with jump leads......................................................................................... 525

7.4.3 Operating the engine emergency mode................................................................................... 526

7.4.4 Deutz DTC fault code list, EMR3............................................................................................. 527

7.5 Trouble shooting, hydraulics................................................................................................... 594

7.5.1 Emergency operation of hood.................................................................................................. 594

7.5.2 Insufficient hydraulic power...................................................................................................... 597

7.5.3 Troubleshooting axial piston pumps......................................................................................... 600

7.5.4 Troubleshooting axial piston motors........................................................................................ 602

7.5.5 Troubleshooting table for hydraulic components..................................................................... 604

7.6 Troubleshooting, air conditioning system.............................................................................. 612

7.6.1 Trouble shooting in refrigerant circuit, basic principles............................................................ 612

7.6.2 Trouble shooting procedure..................................................................................................... 618

7.6.3 Leak test................................................................................................................................... 627

7.6.4 Checking the magnetic clutch ................................................................................................. 628

7.7 Troubleshooting, central lubrication system......................................................................... 630

7.7.1 Function control........................................................................................................................ 630

7.7.2 Faults and causes.................................................................................................................... 632

7.7.3 Fault - Cause - Remedy........................................................................................................... 634

7.7.4 Failure of central lubrication system (grease emerges from relief valve)................................. 636

7.8 Troubleshooting, auxiliary heating.......................................................................................... 638

7.8.1 Fuse assignment...................................................................................................................... 638

7.8.2 Components............................................................................................................................. 639

7.8.3 Control and safety elements.................................................................................................... 640

7.8.4 Trouble shooting...................................................................................................................... 640

7.8.5 Diagnostics of control panel, old version.................................................................................. 641

7.8.6 Diagnostics of control panel, new version................................................................................ 649

BC 463 RB-3 / BC 473 RB/RS/EB-3

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Fayat Group BOMAG BC 463 RB-3 Service Manual page 6

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