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Fayat Group BOMAG BW 226 DH-4i BVC Operating Instructions Manual

Single drum roller

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Operating Instruction
Maintenance Instruction
Original Operating Instructions
BW 226 DH-4i BVC
S/N 101 585 01 1001> / S/N 101 585 44 1001>
Single drum roller
008 076 41
© 08/2015

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Summary of Contents for Fayat Group BOMAG BW 226 DH-4i BVC

  • Page 1 Operating Instruction Maintenance Instruction Original Operating Instructions BW 226 DH-4i BVC S/N 101 585 01 1001> / S/N 101 585 44 1001> Single drum roller 008 076 41 © 08/2015...
  • Page 2 Find manuals at https://best-manuals.com...
  • Page 3 Table of contents Table of contents Introduction............................7 1.1 Foreword............................8 1.2 Machine type plate and engine type plate................10 Technical data............................. 11 2.1 Noise and vibration data......................14 2.1.1 Noise data..........................14 2.1.2 Vibration data..........................14 Safety regulations..........................15 3.1 Information and safety stickers/decals on the machine............
  • Page 4 Table of contents 5.23 Amplitude limitation (BVC only).................... 108 5.24 Changing the paper roll in the measuring value printer only BTM prof ........111 5.25 Changing the printer ribbon in the measuring value printer only BTM prof ......112 5.26 Towing in case of an engine failure..................113 5.27 Loading/transport........................
  • Page 5 Table of contents 6.9.2 Replace the fuel filter cartridge....................155 6.9.3 Change the fuel pre-filter cartridge................... 156 6.9.4 Checking the crankcase ventilation valve................158 6.9.5 Check the engine mounts ....................... 158 6.9.6 Checking the engine pillow blocks ..................158 6.9.7 Changing the oil in the drive axle..................... 158 6.9.8 Changing the oil in the wheel hubs..................
  • Page 6 Table of contents 8.2 Cabin assembly......................... 199 8.3 Final function tests and checks....................206 Disposal............................. 207 9.1 Final shut-down of machine..................... 208 BW 226 DH-4i BVC Find manuals at https://best-manuals.com...
  • Page 7 Introduction Introduction BW 226 DH-4i BVC Find manuals at https://best-manuals.com...
  • Page 8 Introduction – Foreword 1.1 Foreword BOMAG manufactures machines for earth, asphalt and refuse compaction, stabilizers/recyclers as well as planers and pavers. BOMAG’s vast experience in connection with state-of-the-art production and testing methods, such as lifetime tests of all important components and highest quality demands guar- antee maximum reliability of your machine.
  • Page 9 Introduction – Foreword In the course of technical development we reserve the right for technical modifications without prior notification. These operating and maintenance instructions are also available in other languages. Apart from that, you can also order the spare parts catalogue against the serial number of your machine.
  • Page 10 Introduction – Machine type plate and engine type plate 1.2 Machine type plate and engine type plate Please enter here: Machine type (1): Serial number (2): Fig. 1: Machine type plate (example) Please enter here: Engine type (1): Engine number (2): Fig.
  • Page 11 Technical data Technical data BW 226 DH-4i BVC...
  • Page 12 Technical data Fig. 3 BW 226 DH-4i BVC Dimensions in mm 3355 2440 1700 2300 3072 6582 2130 Dimensions in inch 16.9 Weights Max. operating weight 27700 kg 61068 lbs Operating weight (CECE) with ROPS-cabin 25760 kg 56791 lbs Axle load, drum (CECE) 17590 kg 38779 lbs Axle load, wheels (CECE)
  • Page 13 Technical data Rated power ISO 3046 150 kW 150 kW Rated power SAE J 1995 201 hp 201 hp Rated speed 2200 rpm 2200 min Electrical equipment 12 V 12 V Drive system hydrostatic hydrostatic Driven axles Permissible ambient temperatures -20 ...
  • Page 14 Technical data – Noise and vibration data 2.1 Noise and vibration data The following noise and vibration data were determined in accord- ance with the following guidelines under equipment specific condi- tions and by using harmonized standards: EC Machine Directive edition 2006/42/EC Noise Emission Directive 2000/14/EC, Noise Protection Direc- tive 2003/10/EC Vibration Protection Directive 2002/44/EC...
  • Page 15 Safety regulations Safety regulations BW 226 DH-4i BVC...
  • Page 16 Safety regulations General This BOMAG machine has been built in compliance with the latest technical standard and complies with the applicable regulations and technical rules. However, dangers for persons and property may arise from this machine, if: it is used for purposes other than the ones it is intended for, it is operated by untrained personnel, it is changed or converted in an unprofessional way, the safety instructions are not observed.
  • Page 17 Safety regulations Both the machine as well as all other system components comply with the currently valid safety regulations. Nevertheless, remaining risks cannot be ruled out completely, even when using the machine for the purpose it is intended for and following all information given in the operating instructions.
  • Page 18 Safety regulations Notes on safety in the operating and maintenance instructions: WARNING! Paragraphs marked like this highlight possible dangers for persons. NOTICE! Paragraphs marked like this highlight possible dangers for machines or parts of the machine. Paragraphs marked like this contain technical informa- tion for the optimal economical use of the machine.
  • Page 19 Safety regulations Checking the Roll Over Protective Structure (ROPS) On machines with cab the ROPS is an integral part of the cab. The frame of the machine must not be warped, bent or cracked in the area of the ROPS fastening. The ROPS must not show any rust, damage, hairline cracks or open fractures.
  • Page 20 Safety regulations Do not start the machine if any gauges, control lights or controls are defective. Do not take any loose objects with you or fasten them to the machine. On machines with ROPS you should always wear your seat belt! Starting Start and operate the machine only from the operator's seat For starting set all control levers to "neutral position".
  • Page 21 Safety regulations if possible drive the machine out of the danger zone, have the power switched off. Operate the machine only from the operator’s stand. Keep the cabin doors closed. Do not adjust the driver’s seat while driving. Do not climb onto or off the machine while the machine is driving. Change the travel direction only at standstill.
  • Page 22 Safety regulations When compacting with vibration you must check the effect on nearby buildings and underground supply lines (gas, water, sewage, electric power), if necessary stop compaction work with vibration. Do not activate the vibration on hard (frozen, concrete) ground. Danger of bearing damage! Parking the machine Park the machine on horizontal, level, firm ground.
  • Page 23 Safety regulations If there is a risk caused by the high exhaust gas temperatures and quantities (e.g. combustible or explosive materials in the vicinity of DPF or exhaust tube) because of the current application related conditions, the operator must suppress the regeneration. Perform a necessary regeneration as soon as possible, as other- wise then DPF will be continually loaded with soot.
  • Page 24 Safety regulations Hydraulic hoses must not be mixed up by mistake. Hydraulic hoses must be visually inspected at regular intervals. Hydraulic hoses must be immediately replaced if: the outer layer is damaged down to the inlay (e.g. chafing, cuts, cracks), embrittlement of the outer layer (formation of cracks in the hose material) the hose shows deformations in pressurized and depressurized...
  • Page 25 Safety regulations Before starting to work on electric parts of the machine disconnect the battery and cover it with insulating material. Do not use fuses with higher ampere ratings and do not bridge fuses - fire hazard! Disconnect the battery before starting welding work on the machine.
  • Page 26 Safety regulations Working on the air conditioning Faults on the air conditioning should only be remedied by profes- sional personnel. According to the regulation for pressure reservoirs all pressure res- ervoirs must be repeatedly inspected by a specialist. In connection with this inspection the drier/collector unit must be visually examined twice every year.
  • Page 27 Safety regulations – Information and safety stickers/decals on the machine 3.1 Information and safety stickers/decals on the machine Keep stickers and decals in good and legible condition and comply with their meaning. Replace damaged and illegible stickers or decals immediately. Fig.
  • Page 28 Safety regulations – Information and safety stickers/decals on the machine Fig. 6 Operation sticker "Joystick operation" Instruction sticker - Always wear your seat belt Information sticker - Emergency exit BW 226 DH-4i BVC...
  • Page 29 Display and control elements Display and control elements BW 226 DH-4i BVC...
  • Page 30 Display and control elements Fig. 7 BW 226 DH-4i BVC...
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101 585 01 1001101 585 44 1001