Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for DALBO FRONTFLEX 450
Summary of Contents for DALBO FRONTFLEX 450
- Page 1 FRONTFLEX 450/600 Serial no.: 108422-xxxxxx...
- Page 3 Congratulations on your new FRONTFLEX. For safety reasons and to ensure the optimum utilisation of the machine, you should read this instruction manual before commissioning. © Copyright 2009. DALBO reserves all rights. Your FRONTFLEX is equipped with: Type no.: Serial no.:...
-
Page 4: Table Of Contents
Table of Contents SAFETY ..........................6 ENERAL .......................... 6 YDRAULICS ........................6 SSEMBLY ......................... 7 AINTENANCE AND REPAIRS ..................... 7 OAD TRANSPORT ......................... 7 ORRECT USE ........................8 TECHNICAL DATA ......................... 9 HOW TO READ THE MANUAL ....................10 ELIVERY ........................ - Page 5 FRONTFLEX Page 5...
-
Page 6: Safety
FRONTFLEX Safety Before starting and using the machine on the tractor, the dealer must set the hydraulic valves for the transport lock. The indicative setting is shown on page 26 but it may vary for each tractor. You will find this symbol throughout these operating instructions wherever you are being advised on your safety, the safety of other users or the functional safety of the machine. -
Page 7: Assembly
FRONTFLEX • Hydraulic connections must be carefully cleaned before connecting. When connecting the hydraulic hoses to the tractor unit's hydraulic system, ensure that the hydraulic pressure is released. • After repair work, bleed the hydraulic system thoroughly. • Check hydraulic hoses regularly for defects such as cracks, slits, wear and tear or break- age. -
Page 8: Correct Use
FRONTFLEX Correct use • Correct use of the machine includes compliance with the manufacturer's operating-, maintenance- and repair instructions, as well as the exclusive use of original spare parts. • The FRONTFLEX may only be used, maintained and repaired by people who are familiar with the machine and who are aware of the potential hazards. -
Page 9: Technical Data
FRONTFLEX Technical Data FRONTFLEX Working width (cm) HP (min. recom- 50–100 50–100 mended) Parts (sections, pcs.) Weight in kg: 2,000 2,300 Requirements for the hydraulics: Double-acting Single-acting Unpressurised return line Transport: Width (metres) 2.85 2.85 Height (metres) Length (metres) 1.25 1.25 Page 9... -
Page 10: How To Read The Manual
FRONTFLEX How to Read the Manual It may be the case that the order of the elements described does not appear to be logical. Please, therefore, refer to the Table of Contents, in which headings for the relevant topics can be found. The manual is divided into five main sections: •... -
Page 11: Description Of The Machine
FRONTFLEX Description of the Machine The FRONTFLEX 450/600 is a machine that is mounted on the front lifting unit and is partic- ularly suitable for use in combination with a seed set. The FRONTFLEX is a roller up to 600 cm, equipped with Cross Combi Light rings. -
Page 12: Coupling And Uncoupling
FRONTFLEX Coupling and Uncoupling The front suspension is manufactured in accordance with ISO 730-1 category II/III. If the front lift of the tractor unit is not prepared accordingly, contact your dealer. The arms of the front lifter must not be able to move sideways. Coupling First of all, fit the lifting arms with the lifting pins, then, fit the top rod. -
Page 13: Hydraulics
FRONTFLEX Hydraulics The FRONTFLEX 450/600 requires a double-acting hydraulic outlet as standard Labelling the hoses Col- Cylinder designation Outlet Function Folding and lifting Lifts the side frames up/down. into the transport Double-acting position Uncoupling Carry out uncoupling using the coupling sequence in reverse. Remember to depressurise the cylinders before disconnecting the hydraulic hoses. - Page 14 FRONTFLEX Always uncouple the machine must on a level and firm surface to ensure the best possible stability. Page 14...
-
Page 15: Mechanical Transport Lock
FRONTFLEX Mechanical transport lock The hydraulic models must be secured with a transport lock during transport. This prevents the centre section and the side sections from swaying from side to side. The transport lock must be secured with a split pin (A), Fig. 5 and a split pin ring (B), Fig. 5. Fig. -
Page 16: Hydraulics
FRONTFLEX On the FRONTFLEX, adjust the side sections with the screws (A), Fig. 7 so that the side sec- tions and the centre section correspond/are parallel to each other (there is an adjustment screw on each side of the centre section). This ensures a standardised work approach on site. -
Page 17: Driving And Operation
FRONTFLEX Driving and Operation The FRONTFLEX 450/600 is designed so that the centre of gravity of the apparatus is close to the tractor unit. This reduces the load on the tractor unit and makes driving with the ma- chine easier. -
Page 18: Folding
FRONTFLEX Folding After the work task is complete, fold up the side panels. Engage the mechanical transport lock; see page 16, Fig. 5-6. The machine may now be lifted off the ground and is ready for transport. When travelling with the machine in the transport position, it is important that both the hydraulic and mechanical transport locks are activated. -
Page 19: Maintenance
FRONTFLEX Maintenance Good maintenance ensures a long service life for the FRONTFLEX 450/600 and, hence, opti- mum utilisation of the machine. Grease nipples are thus fitted at points where wear and tear is greatest. Lubrication It is important to lubricate the machine at the specified intervals to prevent unnecessary wear and tear on moving parts. - Page 20 FRONTFLEX Lubrication points Num- Lubrica- Illustra- ber of tion in- tion grease terval in nipples hours Cylinder – Mounting on side panel Cylinder – Mounting on the centre section Roller axle – Lubrication of the roller tube Bushing – Lubrication of side and centre sections Bearings Lubricate the bearings on the rings for every 50 hours of operation.
-
Page 21: Hydraulics
FRONTFLEX Retighten all screw connections after the first working day. Check split pin rings and bolts to prevent accidents. This also ensures that the hydraulic system is tight. Hydraulics Check all hydraulic hoses for wear and tear or breakage. Ensure that the hoses are not crushed. -
Page 22: Replacement And Repairs
FRONTFLEX Replacement and Repairs Safety is an important aspect of all repair work on the FRONTFLEX. Therefore, the following points and the points under ‘Safety takes priority’ must always be ob- served in the manual. Maintenance and repair work on the FRONTFLEX may only be carried out when the machine is lowered to the ground or when it is fixed in the transport position. -
Page 23: Replacing The Nylon Rail
FRONTFLEX Fig. 12 1. Loosen the pinol screws in the bearing. 2. Pull the bearing (A) from the axle, as per Fig. 12. 3. Loosen the screws in the stop rings. 4. Pull off the stop ring (B), as per Fig. 12. 5. -
Page 24: Replacing The Cylinder For Folding
FRONTFLEX Replacing the cylinder for folding Carry out the repair with the FRONTFLEX lowered and the side section turned downwards so that the entire machine is resting on the ground. Remember to depressurise the hydraulic system before disconnecting the hydraulic hoses. 1. -
Page 25: Scrapping
FRONTFLEX Scrapping Position the machine on a flat surface and fold out the side panels. Depressurise the cylinders and disconnect the tractor unit. Fasten the belts to the front suspension and the centre section and hold taut with a crane. Uncouple the machine from the three-point linkage on the tractor unit and suspend it using the crane. -
Page 26: Warranty
• Original spare parts were not used In no event shall DALBO A/S be liable for consequential damages, loss of income or loss of performance due to defects or errors. DALBO A/S shall also not be liable for any other hourly labour costs except those reasonably incurred in the repair or replacement of warranty parts. -
Page 27: Hydraulic Circuit Diagram For The Frontflex
FRONTFLEX Hydraulic Circuit Diagram for the FRONTFLEX Page 27...