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Related Manuals for Bindicator Pulse Point II Series
Summary of Contents for Bindicator Pulse Point II Series
- Page 1 Pulse Point II Series Installation & Operation Manual 622 Mary Street; Suite 101; Warminster, PA 18974 Phone: 267-673-8117 - Fax: 267-673-8118 Sales@cabriggs.com www.cabriggs.com...
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Page 3: Table Of Contents
Pulse Point II Series Installation & Operation Manual CONTENTS HANDLING & STORAGE ..................................1 Inspection and Handling Disposal and Recycling Storage GENERAL SAFETY .....................................2 Authorized Personnel Misuse III. PRODUCT DESCRIPTION ................................3 Function Applications Features Technical Specifications Approvals IV. MECHANICAL INSTALLATION ..............................5 Guidelines Figure 1. - Page 4 VI. SET-UP ......................................15 Operation Product Overview - STANDARD Figure 12. Switch Functions, Standard Product Overview - ADVANCED Figure 13. Switch Functions, Advanced Build Up Detection Fail-Safe Selection Figure 14. Fail-Safe Operation Time Delay Settings - STANDARD Time Delay Settings - ADVANCED Sensitivity Settings - STANDARD Sensitivity Settings - ADVANCED Liquid/Solid Interface - ADVANCED ONLY...
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Page 5: Handling & Storage
Pulse Point II Series Installation & Operation Manual HANDLING AND STORAGE SAVE THESE INSTRUCTIONS INSPECTION AND HANDLING Do not dispose of the carton or packing materials. Each package should be inspected upon receipt for damage that may have occurred due to mishandling during shipping. -
Page 6: General Safety
GENERAL SAFETY AUTHORIZED PERSONNEL All instructions described in the document must be performed by authorized and qualified service personnel only. Before installing the unit, please read these instructions and familiarize yourself with the requirements and functions of the device. The required personal protective equipment must always be worn when servicing this device. -
Page 7: Product Description
III. PRODUCT DESCRIPTION FUNCTION The LP II Series units are electronic, vibratory level controls designed for use in powders and granular solids. A ® vibrating “tuning fork” is used to sense the presence of material. The tuning fork contains two piezoelectric crystal assemblies: one “transmit” and one “receive”. The Piezo crystals convert electrical signals to mechanical movement, and vice versa. -
Page 8: Technical Specifications
TECHNICAL SPECIFICATIONS FUNCTIONAL Power Requirements Universal (± 10%), 120-240 VAC 50/60 Hz or 24-48 VDC 3 W AC; 3 W DC Power Consumption - STANDARD 4 W AC; 4 W DC Power Consumption - ADVANCED Fast Blow, 1 A 300 V (Not User Serviceable) -
Page 9: Mechanical Installation
MECHANICAL INSTALLATION WARNING: VERY HIGH VOLTAGE IS PRESENT ON THE FORK TERMINALS. REMOVE POWER FROM THE UNIT BEFORE INSTALLING, REMOVING, OR MAKING ADJUSTMENTS GUIDELINES The following precautions should be observed when installing and operating an LP II device: •... - Page 10 CAUTION: THE MAXIMUM ALLOWABLE DOWNWARD FORCE ON THE FORKS IS 88 LBS (40 KG). To calculate the maximum solids head height above a horizontally mounted fork, use the following equation: Maximum height of material (ft) = 2200 / bulk density (lbs/ft Do not mount the fork directly in the flow of material.
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Page 11: Electrical Installation
ELECTRICAL INSTALLATION WARNING: VERY HIGH VOLTAGE IS PRESENT. REMOVE POWER FROM THE UNIT BEFORE INSTALLING, REMOVING, OR MAKING ADJUSTMENTS GENERAL SAFETY When using electrical equipment, you should always follow basic safety precautions, including the following: • The installation and wiring of this product must comply with all national, federal, state, municipal, and local codes that apply. -
Page 12: Electrical Connections
ELECTRICAL CONNECTIONS Note: The LP II can be operated from 120-240 VAC 50/60 Hz or 24-48 VDC and provides reverse polarity protection in the event of a wiring error. LP II SERIES INTEGRAL MODEL ONLY Input Power Connections 1. Refer to Figures 4 or 5 and 6 when connecting input power to the unit. -
Page 13: Lp Ii Series Remote Model Only
16. Replace cover and tighten screws to 60 in-lb (6.8 n-m) of torque. LP II SERIES REMOTE MODEL ONLY Input Power Connections 1. Refer to Figures 4 or 5 and 6 when connecting input power to the unit. 2. Loosen set screw that locks cover in place. - Page 14 20. Replace cover and tighten set screw to lock cover in place. 22. Loosen the remote fork housing cover screws and remove cover. 23. Pull approximately 4” (10.16 cm) of cable through conduit and strip ” (4 to 5 mm).
- Page 15 Figure 5. LP II Integral Enclosure with Cover Removed - ADVANCED Alarm LED Power LED Dip Switch Test Button Auxillary Relay Connections Earth Ground Note 1 Power & Ground Main Relay Connections Connections Notes: 1) For Safety, Properly Ground the Enclosure to an Adequate Earth Ground.
- Page 16 Figure 9. LP II Remote Enclosure with Cover Removed - STANDARD Earth Ground Dip Switch SW1 Note 1 Remote Connection Diagram Power & Ground Main Relay Connections Connections Notes: 1) For Safety, Properly Ground the Enclosure to an Adequate Earth Ground.
- Page 17 Remote Connection Diagram Figure 11. LP II Remote Connection Diagram REMOTE FORK SENSOR REMOTE ELECTRONICS Earth Ground Note 2 WIRING COLORS COM.= SHIELD REC. = WHITE TRAN.= Notes: 1) Maximum cable length is 100ft. 2) For Safety, Properly Ground the Enclosure to an Adequate Earth Ground.
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Page 18: Set-Up
SET-UP WARNING: VERY HIGH VOLTAGE IS PRESENT ON THE FORK TERMINALS. REMOVE POWER FROM THE UNIT BEFORE INSTALLING, REMOVING, OR MAKING ADJUSTMENTS OPERATION The LP II does not require calibration. When power is applied to the unit, the tines of the fork will begin vibrating (if the fork is not impeded by contact with material or some other object). -
Page 19: Fail-Safe Selection
FAIL-SAFE SELECTION The LP II is factory set for high level fail-safe operation. The Fail-Safe is controlled by SW1, position 5. Refer to Figure 14 to determine the Fail-Safe mode that suits your application. Figure 14. Fail-Safe Operation HIGH LEVEL FAIL-SAFE OPERATION (DEFAULT) HIGHÊLEVELÊFAIL-SAFE... -
Page 20: Time Delay Settings - Standard
TIME DELAY SETTINGS - STANDARD This setting will delay the time between when the LP II senses material and the main relay changes state. The delay is only in this direction, regardless of fail-safe setting. There is no added delay when the material leaves the fork. -
Page 21: Sensitivity Settings - Standard
SENSITIVITY SETTINGS - STANDARD There are four different sensitivity ranges on the LP II that can be selected using SW1 Position 1 and 2. The unit is factory set for the lowest sensitivity. The table below is for illustration purposes, of a vertically mounted unit only, and results will vary depending on material properties and conditions. -
Page 22: Test - Advanced Only
TEST - ADVANCED ONLY The LP II provides a means for self-test using the magnetic FOB provided with the unit. When the unit is not in material (forks vibrating) place and hold the FOB over the “TEST” label on the cover. If the unit is functioning properly, the alarm LED and main relay will change the state as shown below. -
Page 23: Vii. Maintenance
VII. MAINTENANCE PREVENTATIVE MAINTENANCE No scheduled preventative maintenance is required for the LP II Series units when properly applied and installed correctly. There is no cleaning required for the unit before or during installation. If the cover is removed after the unit has been in service, it is recommended to replace the gasket to prevent the ingress of water or dust. - Page 24 150 Venture Boulevard Spartanburg, SC 29306 Tel: (800) 778-9242 2015 All rights reserved. Fax: (864) 574-8063 All data subject to change without notice. sales@bindicator.com LVP180613 Rev. B www.bindicator.com...