Minebea Intec PR 6041/30 Installation Manual

Mounting kits

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Installation manual
Mounting kits PR 6041/30, PR 6041/40
Translation of the original installation manual
9499 053 28900
Edition 1.6.0
07/03/2023
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: +49.40.67960.303 Fax: +49.40.67960.383

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Summary of Contents for Minebea Intec PR 6041/30

  • Page 1 Installation manual Mounting kits PR 6041/30, PR 6041/40 Translation of the original installation manual 9499 053 28900 Edition 1.6.0 07/03/2023 Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303 Fax: +49.40.67960.383...
  • Page 2 Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trained and qualified personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.
  • Page 3: Table Of Contents

    Mounting kits PR 6041/30, PR 6041/40 Table of contents Table of contents Introduction............................2 Read the manual................................. 2 This is what operating instructions look like ......................2 This is what lists look like............................2 This is what menu items and softkeys look like..................... 2 This is what the safety instructions look like......................
  • Page 4: Introduction

    Mounting kits PR 6041/30, PR 6041/40 1 Introduction Introduction Read the manual Please read this manual carefully and completely before using the product. This manual is part of the product. Keep it in a safe and easily accessible location. This is what operating instructions look like 1.
  • Page 5: Hotline

    1 Introduction Mounting kits PR 6041/30, PR 6041/40 NOTICE Warning of damage to property and/or the environment. NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed. Take the corresponding safety precautions.
  • Page 6: Safety Instructions

    Intended use The mounting kits PR 6041/30, PR 6041/40 are intended for weighing tasks, and must only be used as such. The mounting kits PR 6041/30, PR 6041/40 are designed for installing the load cells PR 6241.
  • Page 7: Recommendations For Installation

    3 Recommendations for installation Mounting kits PR 6041/30, PR 6041/40 Recommendations for installation Load cell and constrainer arrangement Examples: Do not constrain this position. Constrainer Load application Possible direction of movement Minebea Intec EN-5...
  • Page 8: Mounting Aid

    Mounting kits PR 6041/30, PR 6041/40 3 Recommendations for installation To ensure the required free moving space of the weighing facility, a maximum of 3 mounting kits with constrainer may be used to constrain a weighing object. Round containers are the exception (image ① and ②). In this case, any number of constrainers can be installed, provided that they are tangentially aligned.
  • Page 9: Additional Lift-Off Protection

    3 Recommendations for installation Mounting kits PR 6041/30, PR 6041/40 Additional lift-off protection For safety reasons, a lift-off protection has to be generally provided on vessels. For this purpose, the simplest version requires the following components: 1× threaded bar (1) 3×...
  • Page 10: Specifications

    Mounting kits PR 6041/30, PR 6041/40 4 Specifications 4 Specifications Equipment supplied Example: Mounting kit PR 6041/30 Description Upper plate Spacer Auxiliary mounting plate Screw (2×) and spring washer (2×) for the equipotential bonding cable (supplied with the load cell) Pin (2×)
  • Page 11: Dimensions

    4 Specifications Mounting kits PR 6041/30, PR 6041/40 Dimensions PR 6041/30 all dimensions in mm PR 6041/40 all dimensions in mm Minebea Intec EN-9...
  • Page 12: Technical Data

    Mounting kits PR 6041/30, PR 6041/40 4 Specifications Technical data PR 6041/30 PR 6041/30N PR 6041/30S Nominal load of load cell 100 kg…2 t 100 kg…2 t Permissible temperature range -40 °C…+100 °C -40 °C…+100 °C Material Steel S235 with galv. zinc coa- Stainless steel 1.4301 as per DIN...
  • Page 13: Installation

    5 Installation Mounting kits PR 6041/30, PR 6041/40 Installation Prior to mounting 5.1.1 Preparing the foundation/substructure The foundation for the mounting kit must be horizontal (use spirit level), flat, and rigid for the intended loads. The load distribution on the available load cells must be as even as possible to prevent overload of the individual load cells.
  • Page 14: Tightening Torques

    Mounting kits PR 6041/30, PR 6041/40 5 Installation Tightening torques The corresponding tightening torques are given in the following table. Mounting kit Mounting parts Thread Washer Tightening torque PR 6041/30N Upper plate M8-5.8 10.0 Nm Lower plate M8-5.8 10.0 Nm...
  • Page 15: Installing The Mounting Kit And Inserting The Load Cell

    5 Installation Mounting kits PR 6041/30, PR 6041/40 During any additional electrical welding work near the load cell: Disconnect the load cell cables. Bypass the load cell using the flexible copper strap. Make sure that the grounding clamp of the welding set is fitted as closely as possible to the welding joint.
  • Page 16 13. Load the load cell slowly. It is essential to ensure that the load cell is vertical and not jammed after loading. 14. If necessary, re-adjust the upper plate (3) and the lower plate (6). 15. If necessary, adjust the additional lift-off protection (see Chapter 3.3). * PR 6041/30: O-ring, PR 6041/40: silicone ring EN-14 Minebea Intec...
  • Page 17: Check Mounting

    5 Installation Mounting kits PR 6041/30, PR 6041/40 Check mounting When all mounting kits have been installed, check them for proper mounting. In particular, force shunts should be avoided. It is essential to check: whether the auxiliary mounting plate has been removed.
  • Page 18: Cleaning

    Mounting kits PR 6041/30, PR 6041/40 6 Cleaning Cleaning The mounting kit is easy to clean. It can be spray-washed with water. For this purpose, spray the water jet from top to bottom and around the mounting kit. NOTICE Some cleaning agents may not be compatible with the mounting kit material.
  • Page 19: Disposal

    7 Disposal Mounting kits PR 6041/30, PR 6041/40 Disposal Our products and their packaging should not be disposed of in municipal waste (e.g. garbage can for recyclable packaging, garbage can for paper packaging, etc.). They can either be recycled by the customer themselves, providing this complies with requirements set out by electrical or electronic waste or packaging waste laws, or sent back to Minebea Intec at a charge.
  • Page 20: Spare Parts And Accessories

    Mounting kits PR 6041/30, PR 6041/40 8 Spare parts and accessories Spare parts and accessories Replacement parts Description Max. capacity Order no. Flexible copper strap, 250 mm long 5312 321 28056 Load disc set (incl. O-ring) 100 kg…2 t 5312 693 98132 Load disc set (incl.
  • Page 22 Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...

This manual is also suitable for:

Pr 6041/40Pr 6041/30nPr 6041/30sPr 6041/40nPr 6041/40s

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