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Related Manuals for Minebea Intec Maxi FLEXLOCK
Summary of Contents for Minebea Intec Maxi FLEXLOCK
- Page 1 Installation manual Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S Translation of the original installation manual 9499 053 60400 Edition 1.6.0 12/14/2022 Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303 Fax: +49.40.67960.383...
- Page 2 Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trained and qualified personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.
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Page 3: Table Of Contents
Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S Table of contents Table of contents Introduction............................3 Read the manual................................. 3 This is what operating instructions look like ......................3 This is what lists look like............................3 This is what menu items and softkeys look like..................... 3 This is what the safety instructions look like...................... - Page 4 Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S Table of contents Spare parts and accessories ....................... 26 Replacement parts ..............................26 Accessories ................................26 8.2.1 Load discs................................26 EN-2 Minebea Intec...
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Page 5: Introduction
1 Introduction Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S Introduction Read the manual Please read this manual carefully and completely before using the product. This manual is part of the product. Keep it in a safe and easily accessible location. -
Page 6: Hotline
Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 1 Introduction NOTICE Warning of damage to property and/or the environment. NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. -
Page 7: Safety Instructions
2 Safety instructions Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S Safety instructions General notes NOTICE Warning of damage to property and/or the environment. The product was in perfect condition with regard to safety features when it left the factory. -
Page 8: Recommendations For Installation
Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 3 Recommendations for installation Recommendations for installation Load cell and constrainer arrangement Examples: Do not constrain this position. Constrainer Load application Possible direction of movement EN-6 Minebea Intec... -
Page 9: Mounting Aid
3 Recommendations for installation Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S To ensure the required free moving space of the weighing facility, a maximum of 3 mounting kits with constrainer may be used to constrain a weighing object. -
Page 10: Internal Lift-Off Protection With Integrated Jack-Up
Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 3 Recommendations for installation Internal lift-off protection with integrated jack-up 3.3.1 General instructions Description Upper plate Retaining plate Screw (2×) Threaded bolt Threaded bush Lower plate Washer The mounting kits are equipped with an internal lift-off protection, i.e. no additional borings apart from the mounting holes in the vessel foot are required. -
Page 11: Jack-Up
3 Recommendations for installation Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 3.3.2 Jack-up Lift the vessel as follows: Loosen the nut (5). 2. Turn the threaded bolt (4) upwards at the hex to lift the vessel. 3. Turn the threaded bolt (4) until the load cell is unloaded and can be removed together with the upper load disc. -
Page 12: Adjusting The Built-In Lift-Off Protection
Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 3 Recommendations for installation 3.3.3 Adjusting the built-in lift-off protection Loosen the nut (5). 2. Turn the threaded bolt (4) of the lift-off protection on the hex upwards until the safety distance "A” of 1.5–2.5 mm has been established between the washer (8) and retaining plate (2). -
Page 13: Additional Lift-Off Protection
3 Recommendations for installation Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S Additional lift-off protection To increase the permissible lifting force for the mounting kits with constrainer, an additional lift-off protection can be installed. For this purpose, the simplest version requires the following components: 1×... -
Page 14: Specifications
Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 4 Specifications 4 Specifications Equipment supplied 4.1.1 Mounting kits PR 6044/00S and PR 6044/01S Example: Mounting kit PR 6044/00S Description Upper plate Built-in lift-off protection with jack-up Pin (2×) Lower plate Screw (2×), spring washer (2×), and washer (2×) for the equipotential bonding... -
Page 15: Mounting Kits Pr 6044/10S And Pr 6044/11S
4 Specifications Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 4.1.2 Mounting kits PR 6044/10S and PR 6044/11S Example: Mounting kit PR 6044/10S Description Upper plate Built-in lift-off protection with jack-up Constrainer with joint head (2×), screwed joint, nut (2×), bolts (2×), and locking washer (4×) -
Page 16: Dimensions
Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 4 Specifications Dimensions PR 6044/00S all dimensions in mm PR 6044/01S all dimensions in mm EN-14 Minebea Intec... - Page 17 4 Specifications Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S PR 6044/10S * Right-hand thread, ** left-hand thread all dimensions in mm Minebea Intec EN-15...
- Page 18 Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 4 Specifications PR 6044/11S * Right-hand thread, ** left-hand thread all dimensions in mm EN-16 Minebea Intec...
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Page 19: Technical Data
4 Specifications Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S Technical data PR 6044/00S and PR 6044/01S PR 6044/00S PR 6044/01S Max. capacity of load cell 100 kg–2 t 3 t, 5 t Permissible lifting force max. 10 kN max. -
Page 20: Installation
Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 5 Installation Installation Prior to mounting 5.1.1 Preparing the foundation/substructure The foundation for the mounting kit must be horizontal (use spirit level), flat, and rigid for the intended loads. The load distribution on the available load cells must be as even as possible to prevent overload of the individual load cells. -
Page 21: Tightening Torques
5 Installation Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S Tightening torques The corresponding tightening torques are given in the following table. Mounting kit Mounting parts Thread Washer Tightening torque PR 6044/00S, Upper plate M8-A2-70 16.5 Nm PR 6044/10S... - Page 22 Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 5 Installation During any additional electrical welding work near the load cell: Disconnect the load cell cables. Bypass the load cell using the flexible copper strap. Make sure that the grounding clamp of the welding set is fitted as closely as possible to the welding joint.
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Page 23: Installing The Mounting Kit And Inserting The Load Cell
5 Installation Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 5.3.2 Installing the mounting kit and inserting the load cell Note: Screw mounting of the upper and lower plates is described below. The operations must be performed at all supporting points (e.g., vessel) of the weighing object. - Page 24 11. Remove the auxiliary mounting plate (13). 12. Remove the spacer (see Chapter 4.1). 13. Only for Maxi FLEXLOCK mounting kits with load cells PR 6241/12…52: Take the two bushes out of the bag and fit them on the two pins (11).
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Page 25: Check Mounting
5 Installation Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S Check mounting When all mounting kits have been installed, check them for proper mounting. In particular, force shunts should be avoided. Example: PR 6044/10S It is essential to check: whether the auxiliary mounting plate has been removed. -
Page 26: Cleaning
Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 6 Cleaning Cleaning The mounting kit is easy to clean. It can be spray-washed with water (see IP68 specification). NOTICE Some cleaning agents may not be compatible with the mounting kit material. -
Page 27: Disposal
7 Disposal Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S Disposal Our products and their packaging should not be disposed of in municipal waste (e.g. garbage can for recyclable packaging, garbage can for paper packaging, etc.). They can either be recycled by the customer themselves, providing this complies with requirements set out by electrical or electronic waste or packaging waste laws, or sent back to Minebea Intec at a charge. - Page 28 Maxi FLEXLOCK mounting kits PR 6044/00S, ../01S, ../10S, ../11S 8 Spare parts and accessories Spare parts and accessories Replacement parts Description Max. capacity Order no. Flexible copper strap, 250 mm long 5312 321 28056 Load disc set (incl. O-ring) 100 kg…2 t 5312 693 98132 Load disc set (incl.
- Page 30 Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...
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