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Minebea Intec PR 6012/02 Installation Manual

Maxi flex and maxi flexlock mounting kits
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Installation Manual
Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42
Translation of the Original Installation Manual
9499 053 24200
Edition 1.5.0
06/01/2020
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: +49.40.67960.303 Fax: +49.40.67960.383

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Summary of Contents for Minebea Intec PR 6012/02

  • Page 1 Installation Manual Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 Translation of the Original Installation Manual 9499 053 24200 Edition 1.5.0 06/01/2020 Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303 Fax: +49.40.67960.383...
  • Page 2 Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trained and qualified personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.

  • Page 3: Table Of Contents

    Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 Table of contents Table of contents Introduction............................3 Read the manual................................. 3 This is what operating instructions look like ......................3 This is what lists look like............................3 This is what menu items and softkeys look like..................... 3 This is what the safety instructions look like......................
  • Page 4 Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 Table of contents Disposal ............................. 26 Spare parts and options ........................27 Replacement parts ..............................27 Options..................................27 8.2.1 Lift-off protection ............................27 EN-2 Minebea Intec...

  • Page 5: Introduction

    1 Introduction Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 Introduction Read the manual Please read this manual carefully and completely before using the product. This manual is part of the product. Keep it in a safe and easily accessible location.

  • Page 6: Hotline

    Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 1 Introduction NOTICE Warning of damage to property and/or the environment. NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed.

  • Page 7: Safety Instructions

    Intended use The mounting kits PR 6012/02, ../32, ../42 are intended for weighing tasks, and must only be used as such. The mounting kits PR 6012/02, ../32, ../42 are designed for installing the load cells PR 6212 (500 kg–10 t).

  • Page 8: Recommendations For Installation

    Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 3 Recommendations for installation Recommendations for installation Load cell and constrainer arrangement Examples: Do not constrain this position. Constrainer Load application Possible direction of movement EN-6 Minebea Intec...

  • Page 9: Mounting Aid

    3 Recommendations for installation Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 To ensure the required free moving space of the weighing facility, a maximum of 3 mounting kits with constrainer may be used to constrain a weighing object.

  • Page 10: Internal Lift-Off Protection With Integrated Jack-Up

    Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 3 Recommendations for installation Internal lift-off protection with integrated jack-up 3.3.1 General instructions Description Upper plate Screw Retaining plate Threaded bolt Threaded bush Lower plate Screw (2×) Washer The mounting kits are equipped with an internal lift-off protection, i.e. no additional borings apart from the mounting holes in the vessel foot are required.

  • Page 11: Jack-Up

    3 Recommendations for installation Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 The threaded bush (5) of the jack-up is cemented firmly into the lower plate (6). 3.3.2 Jack-up WARNING The vessel can tip over. The threaded bolt (4) must only be turned upwards until the recess is visible.

  • Page 12: Adjusting The Built-In Lift-Off Protection

    Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 3 Recommendations for installation 3.3.3 Adjusting the built-in lift-off protection Alternately turn the threaded bolt (4) downwards at the hex and turn the screw (2) upwards to avoid jamming/wedging the upper plate (1).

  • Page 13: Additional Lift-Off Protection

    To increase the permissible lifting force for the mounting kits with constrainer, an additional lift-off protection can be installed. PR 6012/53S (M12) is provided for use in PR 6012/02 and PR 6012/32. PR 6012/54S (M16) is provided for use in PR 6012/42.

  • Page 14: Specifications

    Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 4 Specifications 4 Specifications Equipment supplied 4.1.1 Maxi FLEX mounting kit PR 6012/02N and PR 6012/02S Description Upper plate Auxiliary mounting plate Lower plate Internal lift-off protection Screw (2×), spring washer (2×), and washer (2×) for the equipotential bonding...

  • Page 15: Maxi Flexlock Pr 6012/32N And Pr 6012/32S

    4 Specifications Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 4.1.2 Maxi FLEXLOCK PR 6012/32N and PR 6012/32S Description Upper plate Lower plate Constrainer with joint head (2×), screwed joint, nut (2×), joint pin (2×), and lo- cking washer (2×)

  • Page 16: Maxi Flexlock Pr 6012/42N And Pr 6012/42S

    Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 4 Specifications 4.1.3 Maxi FLEXLOCK PR 6012/42N and PR 6012/42S Description Upper plate Jack-up Lower plate Internal lift-off protection Constrainer with joint head (2×), screwed joint, nut (2×), joint pin (2×), and lo- cking washer (2×)

  • Page 17: Dimensions

    4 Specifications Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 Dimensions PR 6012/02 all dimensions in mm Minebea Intec EN-15...
  • Page 18 Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 4 Specifications PR 6012/32 * Right-handed thread, ** Left-handed thread all dimensions in mm EN-16 Minebea Intec...

  • Page 19: Technical Data

    4 Specifications Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 PR 6012/42 21 8 10 0 M1 6 1 6 (12x ) * Right-handed thread, ** Left-handed thread all dimensions in mm Technical data Maxi FLEX mounting kits PR 6012/02N and PR 6012/02S...
  • Page 20 Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 4 Specifications Maxi FLEXLOCK mounting kits PR 6012/32N and PR6012/32S PR 6012/32N PR 6012/32S Maximum capacity of load cell 500 kg…10 t 500 kg…10 t Permissible horizontal force max. 5 kN max.

  • Page 21: Installation

    5 Installation Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 Installation Prior to mounting 5.1.1 Preparing the foundation/substructure The foundation for the mounting kit must be horizontal (use spirit level), flat, and rigid for the intended loads.

  • Page 22: Tightening Torques

    Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 5 Installation Tightening torques The corresponding tightening torques are given in the following table. Mounting kit Mounting parts Screws Washer Tightening tor- PR 6012/02N, Upper plate M8-8.8 22 Nm...

  • Page 23: Installing The Mounting Kit And Inserting The Load Cell

    5 Installation Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 NOTICE Welding or lightning strike current flowing through the cell can damage it. All electrical welding on the weighing system must be finished before mounting the load cells.
  • Page 24 Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 5 Installation Procedure: Example: PR 6012/32 Fit the mounting kit to the vessel foot (1). It is essential to observe the property classes and tightening torques of the screws (2) and the property classes of the washers (3) (refer to Chapter 5.2).
  • Page 25 5 Installation Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 4. Remove the screws, spring washers, and washers for the equipotential bonding cable from the upper plate (4) and the lower plate (9) and save them for later assembly.

  • Page 26: Check Mounting

    Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 5 Installation Check mounting When all mounting kits have been installed, check them for proper mounting. In particular, force shunts should be avoided. Example: PR 6012/32 It is essential to check: whether the auxiliary mounting plate has been removed.

  • Page 27: Cleaning

    6 Cleaning Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 Cleaning The mounting kit is easy to clean. It can be spray-washed with water. For this purpose, spray the water jet from top to bottom and around the mounting kit.
  • Page 28 Maxi FLEX and Maxi FLEXLOCK mounting kits PR 6012/02, ../32, ../42 7 Disposal Disposal If the packaging is no longer required, please take it to your local waste disposal facility and/or a reputable disposal company or collection point. The packaging largely consists of environmentally friendly materials which can be used as secondary raw materials.
  • Page 29 Lift-off protection The listed products are recommended for the installation of additional lift-off protection: Description Order no. Optional extension of lift-off protection (M12) for PR 6012/02 and PR 6012/32 9405 360 12532 Equipment supplied: 1× threaded bar M12×120-A2-70 3× nut DIN 934-M12-A2-70 1×...
  • Page 30 Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...

This manual is also suitable for:

Pr 6012/32Pr 6012/42Pr 6012/02nPr 6012/02sPr 6012/32nPr 6012/32s ... Show all

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