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Summary of Contents for Minebea Intec PR 6144 Series
- Page 1 Installation Manual SeismicMount PR 6144 Translation of the Original Installation Manual 9499 053 64400 Edition 7.3.0 11/06/2019 Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303 Fax: +49.40.67960.383...
- Page 2 Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trained and qualiied personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.
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Page 3: Table Of Contents
Prior to mounting ..............................13 5.1.1 Preparing the foundation/substructure .....................13 Tightening torques..............................13 Assembly..................................13 5.3.1 Safety instructions ............................13 5.3.2 Installing the mounting kit ........................... 14 Check mounting................................ 16 Cleaning..............................17 Disposal ............................. 18 Spare parts and accessories ....................... 19 Replacement parts ..............................19 Minebea Intec EN-1... - Page 4 SeismicMount PR 6144 Table of contents Accessories ................................19 8.2.1 Load discs................................ 19 Certiicates ............................20 EN-2 Minebea Intec...
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Page 5: Introduction
WARNING indicates that death or severe, irreversible injury may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. CAUTION Warning of personal injury. CAUTION indicates that minor, reversible injury may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. Minebea Intec EN-3... -
Page 6: Hotline
NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. Note: User tips, useful information, and notes. Hotline Phone: +49.40.67960.444 Fax: +49.40.67960.474 eMail: help@minebea-intec.com EN-4 Minebea Intec... -
Page 7: Safety Instructions
If there are grounds for rejection of the goods, a claim must be iled with the carrier immediately. The Minebea Intec sales or service organization must also be notiied. Before operational startup NOTICE Perform visual inspection. -
Page 8: Recommendations For Installation
SeismicMount PR 6144 3 Recommendations for installation Recommendations for installation Load cell arrangement Examples: EN-6 Minebea Intec... -
Page 9: Internal Lift-Of Protection
PR 6144/55 56 mm 0.5 to 1.5 mm Stops The stops must be adjusted as shown in the following drawing. A (2x) A (2x) A = 1 to 4 mm, depending on the thermal expansion of the vessel. Minebea Intec EN-7... -
Page 10: Speciications
Screw (2×) Spring washer (2×) for the equipotential bonding cable Washer (2×) Nut (12×) Washer (4×) Threaded rod with marking to check the screw-in depth (4×) Lower plate Dummy (not shown) Upper load disc Quick guide (not shown) EN-8 Minebea Intec... -
Page 11: Seismicmount Pr 6144/55
Spring washer (2×) (supplied with load disc kit PR 6143/55) Washer (2×) Nut (12×) Washer (4×) Threaded rod with marking to check the screw-in depth (4×) Lower plate Dummy Quick guide (not shown) Minebea Intec EN-9... -
Page 12: Dimensions
Hole patterns All dimensions in mm Description Hole pattern in the upper plate For PR6144/35 and PR6144/55 only Hole pattern in the lower plate Mounting kit PR 6144/54 PR 6144/15 PR 6144/35 1150 1070 PR 6144/55 1180 1100 EN-10 Minebea Intec... -
Page 13: Mounting Dimensions
4 Speciications SeismicMount PR 6144 4.2.2 Mounting dimensions All dimensions in mm * Threaded rod is completely screwed in. Mounting kit PR 6144/54 ⌀80 PR 6144/15 ⌀80 PR 6144/35 ⌀100 PR 6144/55 ⌀100 Minebea Intec EN-11... -
Page 14: Technical Data
(dummy function) Material Net weight without dummy 121 kg 197 kg 320 kg 348 kg Gross weight with dummy 122 kg 200 kg 328 kg 364 kg * LC = load cell ** Steel-galvanized, passivated and sealed (RoHS-compliant) EN-12 Minebea Intec... -
Page 15: Installation
Upper plate/lower plate M36-8.8 2500 Nm PR 6144/55 Upper plate/lower plate M36-8.8 2500 Nm Assembly 5.3.1 Safety instructions WARNING The vessel may turn over during mounting. Securing the vessel against tipping is imperative. Use an appropriate lifting jack. Minebea Intec EN-13... -
Page 16: Installing The Mounting Kit
The work steps must be carried out on all support points of the vessel. Requirements: All threaded holes for the lower plate are available in the foundation/substructure (see Chapter 4.2.1). All threaded holes for the upper plate are available in the vessel bracket/vessel foot (see Chapter 4.2.1). EN-14 Minebea Intec... - Page 17 7. Release the stops and lift the vessel until the dummy can be removed: PR 6144/54N: approx. 25 mm PR 6144/15N: approx. 30 mm PR 6144/35N: approx. 30 mm PR 6144/55N: approx. 35 mm 8. Remove the dummy. Minebea Intec EN-15...
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Page 18: Check Mounting
To avoid force shunts, all incoming and outgoing lines (hoses, pipes, cables) must be connected to the measured object with the greatest lexibility possible. The entire load must be supported by the load cells! EN-16 Minebea Intec... -
Page 19: Cleaning
For this purpose, spray the water jet from top to bottom and around the mounting kit. NOTICE Some cleaning agents may not be compatible with the mounting kit material. When using cleaning agents, ensure that their compatibility with the mounting kit material has been tested and approved (see Chapter 4.3). Minebea Intec EN-17... -
Page 20: Disposal
We reserve the right not to accept products that are contaminated with hazardous substances (ABC contamination) for repair. Should you have any further questions, please contact your local service representative or our service center. Minebea Intec GmbH Repair center Meiendorfer Strasse 205 A 22145 Hamburg, Germany Phone: +49.40.67960.666... -
Page 21: Spare Parts And Accessories
Load discs To install the load cell, the following load discs are recommended: Description Max. capacity Order no. Load disc kit PR 6143/55N 520 t 9405 361 43551 N = steel zinc plated, passivated and sealed (RoHS-compliant) Minebea Intec EN-19... - Page 22 SeismicMount PR 6144 9 Certiicates Certiicates Ser. no. Description Document no. CE marking CE-PR 6144 Declaration of Performance 003/2019 Conformity of the Factory Produc- 2451-CPR-EN1090-2014.2089.004 tion Control EN-20 Minebea Intec...
- Page 23 European Standard EN 1090 Since July 2014, load-bearing parts made of steel have required EN 1090 certiication to obtain general technical approval. The standard applies in he following countries: Belgium, Bulgaria, Denmark, Germany, Estonia, Finland, France, Greece, Ireland, Iceland, Italy, Croatia, Latvia, Lihuania, Luxembourg, Malta, he Neherlands, Norway, Austria, Poland, Portugal, Romania, Sweden, Switzerland, Slovakia, Slovenia, Spain, he Czech Republic, Hungary, he United Kingdom and Cyprus...
- Page 24 The mounting kit is used in combination with a PR 6201/PR 6203/PR 6204 load cell for container and silo weighing. Manufacturer in accordance with Minebea Intec GmbH Article 11, Paragraph 5: Meiendorfer Strasse 205 A 22145 Hamburg, Germany System to evaluate and check the...
- Page 25 7. The manufacturer in accordance with number 4 is solely responsible for creating this performance declaration. Signed for the manufacturer and on behalf of the manufacturer by: Minebea Intec GmbH Hamburg, November 19, 2019 Wolf Dieter Schulze...
- Page 28 Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...
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