Gardner Denver Elmo Rietschle V-VC 40 Original Operating Instructions

Gardner Denver Elmo Rietschle V-VC 40 Original Operating Instructions

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Edition: 1.3 · 4.7.2018 · BA 231-EN
Original Operating Instructions
V-VC 40 | 50 | 75 | 100 | 150
Vacuum pump
V-Serie
V-Series
Drehschieber
Rotary Vane

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Summary of Contents for Gardner Denver Elmo Rietschle V-VC 40

  • Page 1 Edition: 1.3 · 4.7.2018 · BA 231-EN Original Operating Instructions V-VC 40 | 50 | 75 | 100 | 150 Vacuum pump V-Serie V-Series Drehschieber Rotary Vane...
  • Page 2: Table Of Contents

    Re-commissioning ............www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 3 Technical Data ............. . www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 4: Foreword

    Fig. Figure V-VC Vacuum pump Suction capacity mbar (abs.) Final vacuum, operating vacuum Version with reduced final vaccum Variant for increased water vapour compatibility Directives, standards, laws See Conformity Declaration www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 5: Symbols And Meaning

    The noise emitted at a specific loading given as a figure, sound pressure Noise emission level dB(A) as per EN ISO 3744.. Copyright Passing on or copying this document, using and providing information on its contents are prohibited unless expressly permitted. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 6: Safety

    This applies for example to: • Symbols for connections • Data and motor data plate • Instruction and warning plates The operator is responsible for observing local regu- lations. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 7: Designated Use

    • using the machine in areas with ionising radia- tion • back pressures on the outlet side of more than +0,1 bars • modifications to the machine and accessories www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 8: Personal Qualifications And Training

    Risks arising from electrical energy must be eliminated. • The machine must not be in touch with inflam- mable substances. Danger of fire by hot surfaces, discharge of pumped media or cooling air www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 9: Safety Instructions For Installing, Commissioning And Maintenance

    Operation by insufficiently qualified staff • Using spare parts that have not been approved by Gardner Denver Schopfheim GmbH • Unauthorised modifications to the machine or the accessories supplied by Gardner Denver Schopfheim GmbH www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 10: Transport, Storage And Disposal

    Tighten the eyebolts (Fig. 1/1) firmly. b) The machine must be suspended on the eyebolt using the lifting device for lifting and transport- ing. Fig. 1 Lifting and transporting Eyebolt www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 11: Storage

    Parts subject to wear and tear (marked as such in the spare parts list) are special waste and must be disposed of in accordance with the national and local waste laws. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 12: Set Up And Operation

    > 70 °C Oil sight glass Oil remover housing Oil discharge point Gas ballast valve Oil separator element V-VC 40/50/75 -> 3 x • V-VC 100/150 -> 4 x www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 13: Data Plate

    The pump is optimised to reach an increased final pressure and has no gas ballast valve. This variant is especially suitable as backing pump for the operation of a booster pump. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 14: Areas Of Application

    Please contact the manufacturer should the unit be used under such conditions If it is installed in the open air the unit must be protected from environmental influences, (e.g. by a protective roof). www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 15: Installation

    The bearing surface must be able to bear the weight of the machine It is possible to install the machine on a firm base without anchoring. When installing on a substruc- ture we recommend fixing with flexible buffers www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 16: Connecting Pipes

    Fill the lubricating oil (for suitable types see the “Maintenance” section) via the oil filling point (Fig. 2/H) up to the upper edge of the sight glass (Fig. 2/I). b) Close the oil filling points. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 17: Connecting The Motor

    The conditions at the installation location must match the information on the motor data plate. Without derating the following is permissible: • ± 5 % Voltage deviation • ± 2 % Frequency deviation www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 18: Commissioning And Decommissioning

    Breathing in these aerosols all the time could damage your health. Therefore you must ensure that the installation room is well ventilated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 19: 6.1.1 Checking The Rotation Direction

    Re-commissioning a) Check the condition of the machine (cleanliness, cabling etc.). b) Drain the preserving agents. For installation see Section 5 Page 15 For commissioning see Section 6.1 Page 18 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 20: Maintenance And Repair

    Check for coupling wear 7.2.2 daily Check the oil level 7.2.3 500 - 2000 h Change the oil 2000 h Change the oil separator elements 7.2.4 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 21: Air Filtering

    ) and removing the plastic cover (Fig. 5/h the filter parts can be removed for cleaning. Fig. 5 Gas ballast valve Re-assemble in reverse order. Cover Filter disc Countersunk screw Micro filter discs www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 22: Coupling

    Frequent starting up and high ambient tem- Screws perature The service life of the sprocket (Fig. 6/k) is reduced as a result of this. Cooling coil (only with V-VC 150) Re-assemble in reverse order. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 23: 7.2.3 Lubrication

    ECO-LUBE 100 – Synthetic oil for the food and phar- maceutical industry with H1 certificate The viscosity of the oil used must comply with ISO VG 100 as per DIN ISO 3448. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 24: 7.2.4 Oil Removal

    Insert new air oil removers with the open lock symbol (see Fig. 8) with the arrow ‚ on the insert and fix turning clockwise (until it clicks into place). www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 25: Repair/ Service

    The declaration of harmlessness is part of the supplier’s documentation. b) After a repair or re-commissioning, the actions listed under “Installation” and “Commissioning” must be carried out as for initial commissioning. Fig. 9 Clearance certificate 7.7025.003.17 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 26: Spare Parts

    Only use original spare parts or parts approved by the manufacturer. The use of other parts may lead to malfunctions and invalidate liability or the guarantee for any consequences arising. Fig. 11 Web site: http://www.service-er.de www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 27: Malfunctions: Causes And Elimination

    The intake filter is dirty Clean or replace the intake Section 7.2.1 filter www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 28 Ambient or intake temperature Ensure it is being used prop- Section 2.3 is too high erly Cooling air supply is ob- Check environmental condi- Section 5.1 structed tions Clean ventilation slots Section 7.2 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 29 — temperature vapour until the water has evaporated from the oil Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 30: Technical Data

    Download the PDF file: http://www.gd-elmorietschle.com ¦ Downloads ¦ Product Documents ¦ V-Series ¦   D ata Sheets, Manuals and Service Documents ¦   V -VC ¦ Data sheets NOTICE Subject to technical changes. Fig. 12 Data sheet www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 32 Gardner Denver Schopfheim GmbH Johann-Sutter-Straße 6+8 79650 Schopfheim · Germany Phone +49 7622 392-0 +49 7622 392-300 Elmo Rietschle is a brand of Gardner Denver‘s Industrial Products Division and part of Blower Operations.

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