zarges 40060041 Original Operating And Assembly Instructions

Height-adjustable access steps with platform

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Operating and assembly
instructions for height-adjustable
access steps with platform (2)
Assembly Video
08/2022
No 21007567

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Summary of Contents for zarges 40060041

  • Page 1 Operating and assembly instructions for height-adjustable access steps with platform (2) Assembly Video 08/2022 No 21007567...
  • Page 2: Table Of Contents

    Operating and assembly instructions for height-adjustable access steps with platform Inhalt 1 General information ....................3 1.1 Intended use .........................3 1.2 Improper use ........................3 1.3 Important information concerning this manual ............3 1.4 Notes for the operator ....................4 1.5 Notes for the user ......................5 1.6 Liability/Guarantee/Warranty ..................5 1.7 Declaration of conformity .....................5 1.8 Storage/Transportation ....................6...
  • Page 3: General Information

    General information 1.1 Intended use The access steps with platform enable height-adjustable access to machines. Access is via the quadruple-beam steps, which are connected to the telescopic guide via ropes. The telescopic guide is height-adjustable with a manually operated rack and pinion winch and secured with safety catches.
  • Page 4: Notes For The Operator

    This instruction manual contains important information that teaches users how to set up and use the product safely. They are intended for persons carrying out the following activi- ties: • transportation • assembly and dismantling • operation • Maintenance and servicing The following documents/regulations are also to be observed in addition to this instruction manual: •...
  • Page 5: Notes For The User

    • Unauthorised modifications to the product will void all guarantee, warranty and liability claims. • Additional attachment parts may only be installed after consultation with ZARGES. • The technical specifications in these instructions must be observed in order for a statu- tory warranty claim to be fully valid.
  • Page 6: Storage/Transportation

    1.8 Storage/Transportation • Store all components in such a way that they cannot be damaged. • Protect all components from the effects of weather and preferably store them horizon- tally. • Transport the product in an unassembled state with a forklift truck. •...
  • Page 7 2.3.1 Pictograms on the product Read the instructions in their entirety. Additional information on the ladder is available online. Falling from the access steps with platform may cause serious injuries. Avoid leaning out of the product's sides. Only one person may be on the access steps with platform at any time. Only use the ladder with ballasted horizontal stabiliser bar.
  • Page 8: Safety Labels And Type Plates

    Wear protective footwear Failure to wear the required protective footwear while working may lead to foot injuries. 2.4 Safety labels and type plates The position of the safety signs and type plates on the access steps with platform can be found in the illustrations section of the instructions (see “Piktogramm”...
  • Page 9: General Safety Instructions

    2.7 General safety instructions WARNING Injury to persons Improper assembly, dismantling, operation and maintenance of the product may lead to severe injury. • Proper use must be observed. • Do not work in ways that compromise safety. • The specifications in these instructions must be observed when assembling, disman- tling, operating and maintaining the product.
  • Page 10: Safety Instructions For Working With Electrical Equipment

    WARNING Injury to persons Improper use of the product may lead to it toppling. Serious injuries may occur. • In the event of high winds, evacuate the product, move it to a wind-sheltered position with the help of several other persons and take appropriate measures to secure it against toppling over (e.g.
  • Page 11: Safety Instructions For Access Steps With Platform

    • Observe the type plate. 3.2 Options The following options are available for adapting the product to structural conditions: • Storage tray • Storage and retrieval tray • Swing door • Railing storage hook 3.3 Accessories Additional accessories are available directly from ZARGES.
  • Page 12: Product Description And Technical Data

    Temperature range for storage -20°C to +50°C Temperature range during use -10°C to +40°C Relative humidity < 85% Fire protection class Corrosion-protection class 4.5 Dimensions and weight Order number 40060041 40060042 40060043 40060044 40060045 40060046 40060047 40060048 Area of application Indoor...
  • Page 13: Setup And Assembly

    Setup and assembly 5.1 Safety instructions for setup and assembly Depending on the system, the platform or steps can deviate from horizontal to a maxi- mum of 1.5°. WARNING Injury to persons Failure to observe the instructions in the prior chapters may result in injury. •...
  • Page 14: Operation

    Operation For ergonomic reasons, the knee rail can be used as a handrail at a climbing angle in the range of 45°-60°. WARNING Hand Injury The two lower handrails are not continuous, but interrupted by posts. 6.1 Safety instructions WARNING Injury to persons Failure to observe the instructions in the prior chapters may result in injury.
  • Page 15 WARNING Injury to persons Failure to observe the requirements for safe use of the product may result in serious injury. • A clearance height of 2,300 mm on the platform to any obstacles on site must be ob- served. • No obstacles may protrude from the machines into the working area of the access steps with platform.
  • Page 16: Functional Check

    WARNING Injury to persons Improper use of the product may lead to it toppling. This may result in damage to prop- erty, severe injury and even death. • Never brace your full weight against the guardrails. • Do not exceed the permissible load limit of 150 kg. •...
  • Page 17: Maintenance And Servicing

    Moving the access steps with platform (Fig. B1) 1. Release all brakes to move the access steps with platform. 2. Carefully move the access steps with platform by hand. 3. Engage the brakes after adjusting the height of the access steps with platform. Raising and lowering the access steps with platform (Picture B3) 1.
  • Page 18: Cleaning

    7.2 Cleaning WARNING Injury to persons Cleaning the product improperly may result in injury. • Dry all stepping surfaces and handrails thoroughly after cleaning. • Use personal protective equipment if necessary. • Dispose of used cleaning solutions in accordance with the applicable environmental regulations.
  • Page 19: Replacement

    • Lubricate moving parts with standard lubrication oil as soon as they feel stiff and tight. • Lubricate the threads of the height adjustment rack and pinion winch with grease. • Use a thin-bodied oil for lubrication in winter. 7.5 Replacement 7.5.1 Replacing the cable hoist •...
  • Page 20: Illustration Section Of The Manual With Assembly, Use And Maintenance

    Illustration section of the manual with assembly, use and maintenance Structure of this manual The description of procedure for assembly of the access steps with platform system is contained in the illustrations section of this manual. The following must also be observed during assembly: The illustrations section of the manual is structured as follows: Contents...
  • Page 21 Pictogram ZARGES GmbH Zargesstr. 7 D-82362 Weilheim Phone: +49 881 687-0 www.zarges.com Baujahr year of construction Produkt-Code product code Prüfplakette Eigengewicht inspection unit weight (kg) sticker Gesamtbelastung total load (kN) 150 kg Gesamtbelastung: max. total load: OPEN 150 kg OPEN...
  • Page 22 Assembly M8x30...
  • Page 23 M8x20 M8x85 M8x45...
  • Page 24 OPEN OPEN CLOSED CLOSED DOWN...
  • Page 25 Repairs l ± x 4 x M8 a = 20 mm l +x a -x l -x a +x...
  • Page 26: Spare Parts

    10 Spare parts Guard rails & swing door Item no. Designation Quantity Image 44100036 Torsion spring for swing door 44300021 Tube closure D40 44300014 Toeboard end cap 15200003 Clamping lever 21005192 EB cable 350 for 2-part swing door Telescopic guide with chassis Item no.
  • Page 27 Specify product Cable Ø5 mm, length depends on model number when ordering 16500463 Cable pulley Ø98 mm 150 kg 21002909 Sliding guide, external 21002154 Sliding guide internal Specify product Barrier chain yellow/black cpl., number when length depends on model ordering Quadruple-beam steps Item no.
  • Page 28 Nur Innenanwendung / indoor use only < 6 Bft Außenanwendung / outdoor use 154821 Indoor sticker XXXXXXXX XXX,X KG XX/ 20XX 154834 Outdoor sticker XXXXXXXX XXX,X KG XX/ 20XX 31669170000 Warning sign, hand injuries 5021103 Inspection label 44800037 Sign ZARGES 500 x 72...
  • Page 29: Declaration Of Conformity

    Zargesstraße 7 D - 82362 Weilheim Description and identifacation of the machine Product Plattformtreppe höhenverstellbar Type Industrie Machine number 40060041 bis 40060048 Project number PRJ-2022-05-24-0001 Trade name Plattformtreppe höhenverstellbar Order Projekt-Nummer 123 Function Access and maintenance of machines and industrial equipments.
  • Page 30 ZARGES GmbH Tel.: +49 8 81 / 687-100 PO Box 16 30 E-Mail: zarges@zarges.de 82360 Weilheim Internet: https://www.zarges.de...

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