zarges REACHMASTER Assembly And Usage Instructions
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zarges REACHMASTER Assembly And Usage Instructions

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Assembly and usage instructions
REACHMASTER

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Summary of Contents for zarges REACHMASTER

  • Page 1 Assembly and usage instructions REACHMASTER...
  • Page 2 Assembly and usage instructions...

  • Page 3: Table Of Contents

    Assembly and usage instructions Table of contents 1. General information 1.1. Introduction 1.2. Manufacturer 1.3. Type approval 1.4. Warranty 1.5. Date of issue 1.6. Copyright and trademark rights 1.7. Intended use 1.8. Improper use 2. Setup 2.1. Safety provisions 2.2. Usage regulations 2.3.

  • Page 4: General Information

    1.2. Manufacturer The manufacturer of the scaffold towers described in this documentation is ZARGES GmbH Tel.: +49 8 81 / 68 71 00 Access Technology Division Fax: +49 8 81 / 68 72 95 PO Box 16 30 E-mail: zarges@zarges.de...

  • Page 5: Date Of Issue

    Assembly and usage instructions 1.5. Date of issue The date of issue of these English assembly and usage instructions is 01 April 2015. 1.6. Copyright and trademark rights • The copyright to these assembly and usage instructions lies with the manufacturer. •...

  • Page 6: Setup

    Assembly and usage instructions 2. Setup 2.1. Safety provisions The stipulations of EN 1004 “Mobile work platforms” apply to the structural safety, erection and use of the aforementioned scaffold towers. The scaffold towers may only be set up and used by persons familiar with these assembly and usage instructions.
  • Page 7 Assembly and usage instructions 11. Working on several work platforms simultaneously is prohibited. Stop 12. When setting up the scaffold tower alongside a wall, stand-off brackets (accessories, Order No. 42920) can be used in addition to ballast. 13. The maximum load-bearing capacity of the scaffold tower with an evenly distributed load is 2.0 kN/m²...

  • Page 8: Usage Regulations

    Assembly and usage instructions 2.2. Usage regulations Personnel must always climb to the work platform from the inside of the tower. Personnel must not brace themselves against the side protection when working. Jumping on the platforms is prohibited. Horizontal loads which could cause the scaffold tower to tip over must not be generated, for example by working on adjacent constructions.

  • Page 9: General Assembly Regulations

    Assembly and usage instructions 2.5. General assembly Fig. 1. regulations 1. Fit the swivel castors to the folding frame unit Fig. 1.1 Fig. 1.2 2a. Set up the folding frame unit Fig. 2.1 Fig. 2.2 2b. Lock folding frame with pin Fig.
  • Page 10 Assembly and usage instructions 5. Attach braces Fig. 5.1 Fig. 5.2 6a. Attach stabilisers Fig. 6.1 Fig. 6.2 6b. Attach ballast weights (if necessary!) Fig. 6.4 7. Attach railing Attach the railing brace at knee height to the stile (vertical) and the upper railing brace to the rung (horizontal) in sitting position through the trapdoor.

  • Page 11: Note On Dismantling The Scaffold Tower

    Assembly and usage instructions 9. Fit top railing in sitting position though trapdoor. Fig. 9.1 Fig. 9.2 10. For Art.-No. 5600106 and 5600108 to build up the tower, please use platform at first rung and remove it later to top level. See page 19 and 21.

  • Page 12: Basic Dimensions

    Assembly and usage instructions 2.7. Basic dimensions 1800 1800 3659 with stabilisers 42756...

  • Page 13: Identification

    Assembly and usage instructions 2.8. Identification Art. No. 42750 Type plate gepr¸fte Sicherheit EN-1004 Gerüstgruppe Scaffolding category Classe d'Èchafaudage 200 kg/m max. perm. load Plattformhöhe Platform height Hauteur plate-forme Art. No. max. max. 12,0 m 8,0 m max. platform height Achtung: Vor Inbetriebnahme Gebrauchsanleitung und...

  • Page 14: Parts List Incl. Ballast (See Also 3.2)

    Assembly and usage instructions 2.9. Parts list incl. ballast (see also 3.2) The parts list contains the designations of the individual parts, the corresponding weights, the Art. No. of the individual parts, the number of individual parts contained in the complete scaffold tower and the Art.

  • Page 15: Position Of The Individual Parts

    Assembly and usage instructions 2.10. Position of the individual parts Horizontal brace Side toeboard End toeboard Diagonal brace Trapdoor platform Push-on end frame Triangular stabiliser Folding frame unit Swivel castor...

  • Page 16: Assembly Drawings

    Assembly and usage instructions 5600101 Weight 27.2 kg Platform height 0.60 m Working height 2.60 m Name 1 Folding frame 42734 2 Trapdoor platform 42725 3 Swivel castor Ø125 mm 42758 Ballast weights not required! 5600102 Weight 36.0 kg Platform height 0.90 m Working height 2.90 m...
  • Page 17 Assembly and usage instructions 5600103 (IN and OUT) Weight 61.5 kg Platform height 1.70 m Working height 3.70 m Name 1 Folding frame 42734 2 Trapdoor platform 42725 3 4-rung-frame 42733 4 Horizontal brace 42742 5 Stabiliser* 42756 6 Swivel castor, Ø125 mm 42758 Ballast weights not required! *Stabilisers only required for external use.
  • Page 18 Assembly and usage instructions 5600105 Weight 112.0 kg Platform height 3.70 m Working height 5.70 m Name 1 Folding frame 42734 2 Trapdoor platform 42725 3 4-rung-frame 42733 4 7-rung frame 42750 5 Diagonal brace 42741 6 Horizontal brace 42742 7 Side toeboard 42744 8 End toeboard...
  • Page 19 Assembly and usage instructions 5600106 Weight 117.0 kg Platform height 4.50 m Working height 6.50 m Name 1 Folding frame 42734 2 Trapdoor platform 42725 3 7-rung frame 42750 4 Diagonal brace 42741 5 Horizontal brace 42742 6 Side toeboard 42744 7 End toeboard 42749...
  • Page 20 Assembly and usage instructions 5600107 Weight 165.0 kg Platform height *5.90 m Working height *7.90 m Name 1 Folding frame 42734 2 Trapdoor platform 42725 3 4-rung-frame 42733 4 7-rung frame 42750 5 Diagonal brace 42741 6 Horizontal brace 42742 7 Side toeboard 42744 8 End toeboard...
  • Page 21 Assembly and usage instructions 5600108 Weight 175.0 kg Platform height *6.70 m Working height *8.70 m Name 1 Folding frame 42734 2 Trapdoor platform 42725 3 7-rung frame 42750 4 Diagonal brace 42741 5 Horizontal brace 42742 6 Side toeboard 42744 7 End toeboard 42749...

  • Page 22: Structural Safety Regulations

    Assembly and usage instructions 3. Structural safety regulations 3.1. General information Chassis beams and stabilisers ensure that the scaffold tower is stable. However, depending on the place of deployment (indoor / outdoor use), these may need to be fitted with ballast weights. Please see the parts lists (Point 2.10) for details of the ballast required.

  • Page 23: Testing The Scaffold Components

    Assembly and usage instructions 3.4. Testing the scaffold tower components If defects are ascertained, the affected components must not be used again. Push-on end frame • Check for warping, crushing and cracks. Braces (diagonal / railings) • Check for warping, crushing, cracks and correct functioning of the fastening elements.

  • Page 24: Spare Parts

    Assembly and usage instructions 4. Spare parts Folding frame unit: 42734 Push-on end frame 2 m, 7-rung: 42750 Push-on end frame 1 m, 4-rung: 42733 Push-on end frame 1-rung: 42732 Trapdoor platform: 42725...
  • Page 25 Assembly and usage instructions Can be identified via: blue claw Diagonal brace: 42741 Can be identified via: grey claw Horizontal brace: 42742 Triangular stabiliser: 42756 Ballast weight: 44474 End toeboard: 42749...
  • Page 26 Assembly and usage instructions Side toeboard: 42744 Swivel castor Ø125 mm: 42758 Swivel castor Ø150 mm: 42759...

  • Page 27: Notes

    NOTES...
  • Page 28 291368 EN 01.04.2015...

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