Volth ARGO HYTOS RPER2X3-06 Operating Instructions Manual
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Volth ARGO HYTOS RPER2X3-06 Operating Instructions Manual

4/3 and 4/2 solenoid operated directional control valve with auxiliary lever override designed for use in potentially explosive atmospheres
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Operating instructions
4/3 and 4/2 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE
WITH AUXILIARY LEVER OVERRIDE
DESIGNED FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES
RPER2X3-06
Important!
Read the instructions before using the product.
Save the instructions for future reference.
If the operating instructions are lost, new ones can be found on the ARGO-HYTOS website
The following is the authorised translation of original operating instruction RPER2X3-06 no 15312_1cz_06/2023
issued by the producer:
ARGO-HYTOS s.r.o.
Dělnická 1306, CZ 543 01 VRCHLABÍ
Info.cz@argo-hytos.com
www.argo-hytos.com
Operating instructions_RPER2X3-06_15312_1en_09/2023
+ 420 499 403 111
EN
www.argo-hytos.com
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Summary of Contents for Volth ARGO HYTOS RPER2X3-06

  • Page 1 Operating instructions 4/3 and 4/2 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE WITH AUXILIARY LEVER OVERRIDE DESIGNED FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES RPER2X3-06 Important! Read the instructions before using the product. Save the instructions for future reference. www.argo-hytos.com If the operating instructions are lost, new ones can be found on the ARGO-HYTOS website The following is the authorised translation of original operating instruction RPER2X3-06 no 15312_1cz_06/2023 issued by the producer: ARGO-HYTOS s.r.o.
  • Page 2 ARGO­ PROHLÁŠENÍ O SHODĚ podle zák. č. 90/2016 Sb. -HYTOS EU PROHLÁŠENÍ O SHODĚ podle Směrnice 2014/34/EU EU DECLARATION OF CONFORMITY acc. to Directive 2014/34/EU A Voith Company EU-KONFORMITATSERKLARUNG nach der Richtlinie 2014/34/EU Výrobce I Manufacturer I Hersteller: ARGO-HYTOS s.r.o. Dělnická...
  • Page 3 Page 3 www.argo-hytos.com Operating instructions_RPER2X3-06_15312_1en_09/2023...
  • Page 4 Page 4 www.argo-hytos.com Operating instructions_RPER2X3-06_15312_1en_09/2023...

  • Page 5: Declaration Of Conformity

    ARGO­ UK DECLARATION OF CONFORMITY -HYTOS UKSI 2016:1107 A Voith Company Manufacturer: ARGO-HYTOS s.r.o. Dělnická 1306, 543 15 Vrchlabí, Czech Republic Product: I Solenoid operated hydraulic valves for use in potentially explosive atmospheres RPE2X,RPER2X,RNE2XH,SD2E2X,SD1E2X,SD3E2X,SD2P2X,PRM2X,PVRM2X Declaration of Conformitv We declare under our sole responsibility that the above listed valves, which are intended for control of hydraulic circuits, covered by this declaration, are safe under conditions of usual and intended use and comply with The Equipment and Protective Systems lntended for Use in Potentially Explosive Atmospheres Regulation 2016 (UKSI 2016: 1107) and related technical standards.
  • Page 6 Page 6 www.argo-hytos.com Operating instructions_RPER2X3-06_15312_1en_09/2023...

  • Page 7: Table Of Contents

    Mandatory traceability Based on legislative requirements, all operators in the logistics chain, from the manufacturer of the certified Ex solenoid coil to the end user of the complete equipement, are obliged to make and maintain traceability records of Ex products, enabling, if necessary, the withdrawal of products of certain serial numbers from the market due to defects of non-conformities, endangering safety of use in an explosive atmosphere.

  • Page 8: Overview Of Signal Words And Warning Signs Used In The Text

    An overview of signal words and warning signs used in the text Signal word combined with a warning sign used to signify that a dangerous situation which could result in DANGER death or serious injury is imminent. Signal word combined with a warning sign used to signify the occurrence of a potentially dangerous situation WARNING that could result in death or serious injury if not avoided.

  • Page 9: Protection Of Electrical Parts

    2. Valve protection against initiation of explosion of explosive atmosphere 2.1 Protection of electrical parts The electrical part of the valve is an ATEX and IECEx certified solenoid coil. flameproof enclosure The basic is the „d“ protection by (EN 60079-1, IEC 60079-1), which prevents the penetration of hot gases into the surroun- ding explosive atmosphere in the event that an explosion is initiated inside the flameproof enclosure.

  • Page 10: Protection Of Non-Electrical Parts

    2.3 Protection of non-electrical parts The non-electrical part of the valve consists of the hydraulic part and the solenoid actuating system. The safety of the non-electrical parts has been ensured and assessed according to EN ISO 80079-36, EN ISO 80079-37 a EN ISO/IEC 80079-38. ›...

  • Page 11: Risks And Limitations Of Product Use

    3. Risks and limitations of product use 3.1 Risks associated with operating in explosive atmospheres Explosive atmosphere type and zone The valve must not be used outside the specified range (see paragraph 1Product use ), in particular it is not DANGER intended for equipment category M1group l (mines) zone 0 group II (gases) and zone 20 group III (dust).

  • Page 12: Product Description

    4. Product description The hydraulic part of the valve consists of a cast iron body (1) with output ports on the lower base, a hardened steel spool and return springs that hold the spool in its base position. The spool is adjusted to the working positions by means of solenoids (2) certified for explosive atmospheres. The solenoid coils are fixed to the actuating system with hexagonal nut (3).

  • Page 13: Basic Technical Parameters

    4.4 Basic technical parameters Parameter Unit Value Nominal valve size DN 06 Maximum operating pressure at ports P, A, B bar (PSI) 350 (5076) Maximum operating pressure at port T bar (PSI) 100 (1450) Maximum flow volume through the valve l/min (GPM) 60 (15.9) Pressure drop...

  • Page 14: Legislation And Standards

    4.7 Legislation and standards: ČSN EN ISO 4413 Hydraulics - General rules and safety requirements for hydraulic systems and their components Other regulations and standards used: ČSN ISO 6403 Hydrostatic drives. Valves for flow and pressure control. Test methods ČSN ISO 4411 Measurement of the characteristics Δp = function (Q) of hydraulic valves ČSN EN ISO 9001 Quality management systems...

  • Page 15: Transportation And Storage Of The Product

    It is forbidden for the following persons to carry out any activities related to this product: › minors (the exception is practical training of pupils under the professional supervision of a teacher) › without established professional competence › under the influence of alcohol and/or drugs ›...
  • Page 16 When connecting the coil power cable, proceed as follows: › Using the inbus wrench A/F 10, loosen and unscrew the steel plug on the top surface of the coil housing to gain access to the terminal block inside the housing. Do not damage the plug seal. ›...

  • Page 17: Connecting The Valve To The Hydraulic Circuit

    Table of coil electrical parameters Coil type with DC Nominal supply Winding resistance Nominal current Limit current Bipolar diode Wattage electric power supply voltage at t = 20 °C [V DC] [Ω] EX18-001-D-1-A-012-0 IDXa 16.1 0.750 0.700 EX18-001-D-1-A-024-0 IDXi 0.390 0.360 EX18-001-D-1-A-048-0 IDXa 254.0...

  • Page 18: Commissioning

    Correct installation of the valve The four sealing rings on the base of the body must be undamaged and inserted into the recesses, the WARNING connection surface of the plate sufficiently machined and undamaged, the valve must be fixed with four fastening bolts tightened to the specified torque.

  • Page 19: Extraordinary And Emergency Situations

    7.5 Extraordinary and emergency situations In the event of a power failure to the solenoids or a coil failure, the centering spring will return the valve spool to its base position. Based on the results of the risk analysis, the following potential faults have been identified: ›...

  • Page 20: Replacing A Defective Valve

    7.6.1 Replacing a defective valve A defective valve that is not caused by a malfunctioning solenoid coil must be removed and replaced with a new one. Repairs to a defective valve may only be carried out by the manufacturer. When replacing the defective valve with a new one, proceed as follows: ›...

  • Page 21: Spare Parts Supplied

    7.8 Spare parts supplied Ordered as spare parts: see catalog SP 8010 Position Component name Description Ordering number Thread adapter with the thread M20x1.5 Set with the sealing ring 36x2 VQM (silicone) 44915100 Thread adapter with the tapered thread ½ NPT ANSI Set with the sealing ring 36x2 VQM (silicone) 44915000 Coil nut Set with the sealing rings...
  • Page 22 Page 22 www.argo-hytos.com Operating instructions_RPER2X3-06_15312_1en_09/2023...

  • Page 23: Www.argo-Hytos.com

    Operating instructions 4/3 and 4/2 SOLENOID OPERATED DIRECTIONAL CONTROL VALVE WITH AUXILIARY LEVER OVERRIDE DESIGNED FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES RPER2X3-06 Important! Read the instructions before using the product. Save the instructions for future reference. www.argo-hytos.com If the operating instructions are lost, new ones can be found on the ARGO-HYTOS website The following is the authorised translation of original operating instruction RPER2X3-06 no 15312_1cz_06/2023 issued by the producer: ARGO-HYTOS s.r.o.
  • Page 24 ARGO­ PROHLÁŠENÍ O SHODĚ podle zák. č. 90/2016 Sb. -HYTOS EU PROHLÁŠENÍ O SHODĚ podle Směrnice 2014/34/EU EU DECLARATION OF CONFORMITY acc. to Directive 2014/34/EU A Voith Company EU-KONFORMITATSERKLARUNG nach der Richtlinie 2014/34/EU Výrobce I Manufacturer I Hersteller: ARGO-HYTOS s.r.o. Dělnická...
  • Page 25 Page 3 www.argo-hytos.com Operating instructions_RPER2X3-06_15312_1en_09/2023...
  • Page 26 Page 4 www.argo-hytos.com Operating instructions_RPER2X3-06_15312_1en_09/2023...
  • Page 27 ARGO­ UK DECLARATION OF CONFORMITY -HYTOS UKSI 2016:1107 A Voith Company Manufacturer: ARGO-HYTOS s.r.o. Dělnická 1306, 543 15 Vrchlabí, Czech Republic Product: I Solenoid operated hydraulic valves for use in potentially explosive atmospheres RPE2X,RPER2X,RNE2XH,SD2E2X,SD1E2X,SD3E2X,SD2P2X,PRM2X,PVRM2X Declaration of Conformitv We declare under our sole responsibility that the above listed valves, which are intended for control of hydraulic circuits, covered by this declaration, are safe under conditions of usual and intended use and comply with The Equipment and Protective Systems lntended for Use in Potentially Explosive Atmospheres Regulation 2016 (UKSI 2016: 1107) and related technical standards.
  • Page 28 Page 6 www.argo-hytos.com Operating instructions_RPER2X3-06_15312_1en_09/2023...
  • Page 29 Mandatory traceability Based on legislative requirements, all operators in the logistics chain, from the manufacturer of the certified Ex solenoid coil to the end user of the complete equipement, are obliged to make and maintain traceability records of Ex products, enabling, if necessary, the withdrawal of products of certain serial numbers from the market due to defects of non-conformities, endangering safety of use in an explosive atmosphere.

  • Page 30: Glossary Of Technical Terms Used

    An overview of signal words and warning signs used in the text Signal word combined with a warning sign used to signify that a dangerous situation which could result in DANGER death or serious injury is imminent. Signal word combined with a warning sign used to signify the occurrence of a potentially dangerous situation WARNING that could result in death or serious injury if not avoided.

  • Page 31: Protection Of Electrical Parts

    2. Valve protection against initiation of explosion of explosive atmosphere 2.1 Protection of electrical parts The electrical part of the valve is an ATEX and IECEx certified solenoid coil. flameproof enclosure The basic is the „d“ protection by (EN 60079-1, IEC 60079-1), which prevents the penetration of hot gases into the surroun- ding explosive atmosphere in the event that an explosion is initiated inside the flameproof enclosure.

  • Page 32: Protection Of Non-Electrical Parts

    2.3 Protection of non-electrical parts The non-electrical part of the valve consists of the hydraulic part and the solenoid actuating system. The safety of the non-electrical parts has been ensured and assessed according to EN ISO 80079-36, EN ISO 80079-37 a EN ISO/IEC 80079-38. ›...

  • Page 33: Risks And Limitations Of Product Use

    3. Risks and limitations of product use 3.1 Risks associated with operating in explosive atmospheres Explosive atmosphere type and zone The valve must not be used outside the specified range (see paragraph 1Product use ), in particular it is not DANGER intended for equipment category M1group l (mines) zone 0 group II (gases) and zone 20 group III (dust).

  • Page 34: Product Description

    4. Product description The hydraulic part of the valve consists of a cast iron body (1) with output ports on the lower base, a hardened steel spool and return springs that hold the spool in its base position. The spool is adjusted to the working positions by means of solenoids (2) certified for explosive atmospheres. The solenoid coils are fixed to the actuating system with hexagonal nut (3).

  • Page 35: Basic Technical Parameters

    4.4 Basic technical parameters Parameter Unit Value Nominal valve size DN 06 Maximum operating pressure at ports P, A, B bar (PSI) 350 (5076) Maximum operating pressure at port T bar (PSI) 100 (1450) Maximum flow volume through the valve l/min (GPM) 60 (15.9) Pressure drop...

  • Page 36: Legislation And Standards

    4.7 Legislation and standards: ČSN EN ISO 4413 Hydraulics - General rules and safety requirements for hydraulic systems and their components Other regulations and standards used: ČSN ISO 6403 Hydrostatic drives. Valves for flow and pressure control. Test methods ČSN ISO 4411 Measurement of the characteristics Δp = function (Q) of hydraulic valves ČSN EN ISO 9001 Quality management systems...

  • Page 37: Transportation And Storage Of The Product

    It is forbidden for the following persons to carry out any activities related to this product: › minors (the exception is practical training of pupils under the professional supervision of a teacher) › without established professional competence › under the influence of alcohol and/or drugs ›...
  • Page 38 When connecting the coil power cable, proceed as follows: › Using the inbus wrench A/F 10, loosen and unscrew the steel plug on the top surface of the coil housing to gain access to the terminal block inside the housing. Do not damage the plug seal. ›...

  • Page 39: Connecting The Valve To The Hydraulic Circuit

    Table of coil electrical parameters Coil type with DC Nominal supply Winding resistance Nominal current Limit current Bipolar diode Wattage electric power supply voltage at t = 20 °C [V DC] [Ω] EX18-001-D-1-A-012-0 IDXa 16.1 0.750 0.700 EX18-001-D-1-A-024-0 IDXi 0.390 0.360 EX18-001-D-1-A-048-0 IDXa 254.0...

  • Page 40: Commissioning

    Correct installation of the valve The four sealing rings on the base of the body must be undamaged and inserted into the recesses, the WARNING connection surface of the plate sufficiently machined and undamaged, the valve must be fixed with four fastening bolts tightened to the specified torque.

  • Page 41: Extraordinary And Emergency Situations

    7.5 Extraordinary and emergency situations In the event of a power failure to the solenoids or a coil failure, the centering spring will return the valve spool to its base position. Based on the results of the risk analysis, the following potential faults have been identified: ›...

  • Page 42: Replacing A Defective Valve

    7.6.1 Replacing a defective valve A defective valve that is not caused by a malfunctioning solenoid coil must be removed and replaced with a new one. Repairs to a defective valve may only be carried out by the manufacturer. When replacing the defective valve with a new one, proceed as follows: ›...

  • Page 43: Spare Parts Supplied

    7.8 Spare parts supplied Ordered as spare parts: see catalog SP 8010 Position Component name Description Ordering number Thread adapter with the thread M20x1.5 Set with the sealing ring 36x2 VQM (silicone) 44915100 Thread adapter with the tapered thread ½ NPT ANSI Set with the sealing ring 36x2 VQM (silicone) 44915000 Coil nut Set with the sealing rings...
  • Page 44 Page 22 www.argo-hytos.com Operating instructions_RPER2X3-06_15312_1en_09/2023...

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