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Related Manuals for Pottinger NOVACAT F 2700 ALPIN
Summary of Contents for Pottinger NOVACAT F 2700 ALPIN
- Page 1 Original Operating Instructions Disc mower NOVACAT F 2700 ALPIN 3732 Machine No.: +..00001 3732.en-GB.80Y.0...
- Page 2 Spare parts lists can be obtained exclusively via MyPÖTTINGER. • Individual information, such as operating instructions and maintenance information for your machines, is available on MyPÖTTINGER in "My Machines" at any time after regis- tration. Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
- Page 3 The operating instructions are part of the machine, therefore pass them on to any new owner when transferring the machine. Instruct the new owner and make them aware of the regula- tions mentioned. Your PÖTTINGER service team wishes you every success. Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
- Page 4 Text sections marked in this way contain advice on the subject of environmental protection. Directions Directions (such as left, right, front, rear) are given based on the normal "working travel direc- tion" of the machine. Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
- Page 5 Illustrations may contain additional symbols, arrows and other lines that serve to improve the comprehensibility of the image content or are intended to draw attention to a specific area of the image. Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
- Page 6 TINGER. If you have not received this mail, please contact your local dealer. Your dealer can fill in the handover declaration online. Austria PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen Phone+43 7248 600-0 Fax+43 7248 600-2513 info@poettinger.at Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
- Page 7 Amendment index Date Index Amendment reason Amended chapter Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 8: Table Of Contents
Mower discs and cutter blades..................Power requirements......................Hydraulics......................... Electrics..........................Noise emission........................Safety and the environment Safety advice........................Personnel qualification...................... Performing maintenance work..................Organisational measures....................Maintaining operational safety..................Special hazards......................... Operational danger area....................Warning pictograms......................Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 9 Starting from the parking position, move to the road transport position...... Starting from road transport position, move to working position........Mowing work........................ Starting from the working position, move to the road transport position...... Uncoupling........................Establish parking position.................... Uncouple the cardan shaft................... Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
- Page 10 Check / top-up mower input gear oil level..............103 Check / top-up side gear cutter bar oil level..............105 After every season (winter storage).................. 106 Clean and protect the machine..................107 10 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
- Page 11 Equipment specification....................110 Operating materials and filling quantities................110 Help and advice Cardan shaft cam clutch coupling operation..............112 What to do if........................112 Lighting........................112 Hydraulics......................... 114 Hydraulic plan......................114 Original Operating Instructions NOVACAT F 2700 ALPIN | 11 3732.en-GB.80Y.0...
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Page 12: Factory Standard Tightening Torques
81000 N 320 Nm 115000 N M 20 x 1.5 460 Nm 134000 N 650 Nm 189000 N M 24 x 2 780 Nm 188000 N 1090 Nm 265000 N 12 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 13: Design And Function
Swivelling front guard 3-point headstock Warning signs (option: with marker lights) Driveline Accessories included in the scope of delivery • Blade wrench (1) • Blade box (2) • Operating Instructions (3) Original Operating Instructions NOVACAT F 2700 ALPIN | 13 3732.en-GB.80Y.0... -
Page 14: Upgrade Program
Design and function Safeguard displayed transparently Upgrade program The PÖTTINGER Landtechnik GmbH upgrade program offers many upgrade possibilities. You can receive additional information from your service dealer. 14 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 15: At A Glance
The following data can be read on the nameplate, depending on the machine type and ver- sion. Data Data Chassis number Year of mfr. Model Model year Vehicle ID number Axle load per axle Type Bearing load Serial number Permissible total weight Basic weight Original Operating Instructions NOVACAT F 2700 ALPIN | 15 3732.en-GB.80Y.0... -
Page 16: Description
Description Declaration of Conformity 16 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 17 Description Original Operating Instructions NOVACAT F 2700 ALPIN | 17 3732.en-GB.80Y.0...
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Page 18: Designated Use
• Immersion in liquids during transport, operation or storage of the machine. • Working of roads, stony ground and other surfaces consisting essentially or partially of stone, sand or asphalt. 18 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 19: Technical Data
NOVACAT F 2700 ALPIN 3732 The outer and inner mower drum / mower disc on all mowers (for each mower unit) must turn inwards on the front of the machine! Original Operating Instructions NOVACAT F 2700 ALPIN | 19 3732.en-GB.80Y.0... -
Page 20: Power Requirements
NOTICE Damage to hydraulics due to incompatible hydraulic oils! ► Do no mix mineral oils with organic oils! ► Check hydraulic oil compatibility before connecting the machine to the tractor. 20 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 21: Electrics
The actual noise level in the workplace may differ from the measured continuous sound lev- el depending on the different tractor designs. We recommend wearing hearing protection during the work! Original Operating Instructions NOVACAT F 2700 ALPIN | 21 3732.en-GB.80Y.0... -
Page 22: Safety And The Environment
Such obligations may pertain to the wearing of personal protective equipment or to road traffic regulations, for example. • Appropriate workshop equipment is required to perform testing, adjustment and repair work. 22 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 23: Maintaining Operational Safety
Maintenance work, as described in these instructions, must be fully carried out at the given time intervals or have them completed in a specialist workshop. • Do not make any software alterations to the programmable control system. Original Operating Instructions NOVACAT F 2700 ALPIN | 23 3732.en-GB.80Y.0... -
Page 24: Special Hazards
Oils, fats, solvents and cleaning agents may present a health risk. ► Observe the safety regulations applicable to the respective product. ► Provide sufficient ventilation. ► Use personal protective equipment such as protective clothing, gloves /safety goggles. 24 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 25: Operational Danger Area
► Check that protective devices are complete and ready for operation before start-up. ► Before start-up and during operation, direct individuals away from the danger zone in and around the machine. Original Operating Instructions NOVACAT F 2700 ALPIN | 25 3732.en-GB.80Y.0... -
Page 26: Warning Pictograms
For machines to be operated in the USA / CANADA, a conversion kit with warning stickers (to adapt to local applicable regulations) is available from PÖTTINGER in English or French! See also "Supplement to the Operating Instructions USA / CANADA". 26 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 27 Close both side guards before engaging PTO. (1x) 495.167 3(4x) Never reach into the crushing danger area as long as parts may move. 495.171 Position of the transport hooks (2x) 495.404 Product liability (1x) 495.713 Original Operating Instructions NOVACAT F 2700 ALPIN | 27 3732.en-GB.80Y.0...
- Page 28 Remove the ignition key before maintenance work and keep it safe. (1x) 495.165.0001 Blade equipment (1x) 495.720.0001 Wait until all machine components have stopped completely before touching them. (1x) 495.158 (Printed on protective apron) 28 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
- Page 29 (1x) 495.310 495.311 495.339 495.340 Depending on the machine configuration, one of the warning signs might be placed in the area of the input gearbox. Original Operating Instructions NOVACAT F 2700 ALPIN | 29 3732.en-GB.80Y.0...
- Page 30 Safety and the environment 30 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 31: Traffic Safety Equipment
USA / CANADA For machines which are operated in the USA / CANADA, a "Flasher Control Module" (to adapt the direction indicator blinking frequency to the current applicable regulations) is available! Original Operating Instructions NOVACAT F 2700 ALPIN | 31 3732.en-GB.80Y.0... -
Page 32: Handling Hazardous Substances
In addition to the information in these Instructions, the generally applicable, statutory or oth- erwise binding regulations on environmental protection are to be observed. Fuel efficiency and soil protection Careful adjustment of the machine preserves machine/soil and saves fuel. 32 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 33: Disposal Of The Machine
Take tyres with and without rims, and other rubber components to the relevant recycling point. Disassembly of heavy parts of the machine • Lift parts of the machine whose weight exceeds 25 kg only by crane. Original Operating Instructions NOVACAT F 2700 ALPIN | 33 3732.en-GB.80Y.0... - Page 34 Health hazard due to heavy, manual lifting! ► Do not manually lift parts of the machine whose weight exceeds 25 kg. ► Use a crane, forklift or similar to remove or dismantle these parts. 34 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 35: Valves / Cover / Auxiliary Equipment
Machine parked in working position and secured against rolling and/or tipping over. • All rotating machine parts are stationary. Implementation ► Insert the auxiliary tool into the hole of the locking bolt (1). Original Operating Instructions NOVACAT F 2700 ALPIN | 35 3732.en-GB.80Y.0... - Page 36 Implementation ► Depending on the design, actuate the tractor / control device and / or control terminal to move the relevant guard into the required position. 36 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 37: Fit / Remove Covering
The covering protects the moving parts underneath against contact. Implementation ► Remove covering: Remove 4x screws (S) and take off the covering (A). ► Fit covering: Carry out process in the reverse order. Original Operating Instructions NOVACAT F 2700 ALPIN | 37 3732.en-GB.80Y.0... -
Page 38: Operation
Park the machine on flat, firm ground. Apply the emergency brake. Turn off tractor engine, remove ignition key and keep safe. Insert wheel chocks on the tractor and on the machine. 38 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 39: Potential Attaching Problems And Solutions
To avoid damage, an extension must be installed between the lifting gear and the A- frame. In such a case, please contact the PÖTTINGER customer service. Original Operating Instructions NOVACAT F 2700 ALPIN | 39 3732.en-GB.80Y.0... -
Page 40: Attaching On Tractor
Park the machine on flat, firm ground. Apply the emergency brake. Turn off tractor engine, remove ignition key and keep safe. Insert wheel chocks on the tractor and on the machine. 40 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 41 Bring the tractor up to the machine, attach the machine to the headstock with the lower links and lock the catch hooks. Attach upper link ball on the machine if not already done. Original Operating Instructions NOVACAT F 2700 ALPIN | 41 3732.en-GB.80Y.0...
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Page 42: Mounting Adaptor
NOTICE Damage due to colliding components! Machine parts may collide with the tractor during operation if the mounting situation is changed. ► Carry out a test run before commissioning. 42 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 43 Operation 1 = mounting "B" 2 = mounting adapter Assembly mounting adapter Original Operating Instructions NOVACAT F 2700 ALPIN | 43 3732.en-GB.80Y.0...
- Page 44 Measurement Y 20 mm 144 mm 42 mm 168 mm 70 mm 120 mm 99 mm 136 mm 120 mm 132 mm 120 mm 97 mm 116 mm 51 mm 44 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 45: Tractor Ballast
Total weight perm kg (T kg (T Front axle load ≤ kg V act V perm kg (T ≤ kg (T Rear axle load ≤ kg H act H perm Original Operating Instructions NOVACAT F 2700 ALPIN | 45 3732.en-GB.80Y.0... -
Page 46: Determine The Required Tractor Ballast Weights Using The Weighing Method
Weigh the total weight ► Drive the tractor onto the scales together with the machine in transport position and the ballast weights, with the front and rear axle on the scales. 46 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 47 ) taking the tyre bearing capacity into account. See the tractor opera- H perm tional instructions. ► Verify if the technical data for the tyres and rims corresponds to the tractor manufacturer requirements. See the tractor operational instructions. Original Operating Instructions NOVACAT F 2700 ALPIN | 47 3732.en-GB.80Y.0...
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Page 48: Determine The Required Tractor Ballast Weights Using Calculation
► Double the permissible tyre load capacity according to the tractor operating manual or from the tyre manufacturer's documentation (two tyres per axle) and enter in the table of figures. 48 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 49: Adjustment / Conversion
(>45 °C) and remain hot for a long time! ► During operation and directly after operation, do not touch the gearbox and bearings etc. without personal protective equipment (such as gloves, long work clothes, etc.). Original Operating Instructions NOVACAT F 2700 ALPIN | 49 3732.en-GB.80Y.0... -
Page 50: Activating An Articulated Shaft
The cardan shaft not consists of 2 halves. Push the lock of the cardan shaft half, with the tractor symbol on the guard tube (1), onto the tractor's PTO shaft until the lock engages. 50 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 51 Shorten cardan shaft Only the service specialist is authorised to make adjustments to the cardan shaft. The cardan shaft manufacturer's instructions must be followed. Original Operating Instructions NOVACAT F 2700 ALPIN | 51 3732.en-GB.80Y.0...
- Page 52 Make sure that r.p.m. and direction of rotation of the PTO are correct (see sticker beside the input gearbox). Slowly increase the PTO speed to the nominal speed. • Switch off the PTO immediately if unusual noises or strong vibrations occur. 52 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 53: Lateral Shift
Max. lateral shift to the right and mower in working or road transport position Mechanical relief The cutter bar should rest on the ground with approximately 150 kg (75 kg each side) (rec- ommendation). Original Operating Instructions NOVACAT F 2700 ALPIN | 53 3732.en-GB.80Y.0... - Page 54 ► Never set the double-acting tractor control device of the front lifting gear to "LOWER" if the mower is attached to the tractor. Implementation ► Complete weighing process: Lift the outside mower unit as shown using a sling and an intermediate tension scale. 54 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
- Page 55 Raise machine with front lifting gear. Hook tension springs to the arm of the hitching frame (1) on both sides of the machine, and to the relief spring bracket (2) on the tractor.. Symbol illustration Original Operating Instructions NOVACAT F 2700 ALPIN | 55 3732.en-GB.80Y.0...
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Page 56: Disc Mower Cutter Bar
The spring tension must be checked whenever the tractor is changed and reset if neces- sary. Disc mower cutter bar The correct cutter bar position is set by adjusting the upper link. The "standard cutting height" is set by adjusting the cutter bar position. 56 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 57 Adjust the upper link and set the cutter bar position (and therefore the "standard cutting height") so that the surface of the skids underneath the cutter bar rest entirely on the ground. Upper link correctly set! Original Operating Instructions NOVACAT F 2700 ALPIN | 57 3732.en-GB.80Y.0...
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Page 58: Conical Disc Assembly Recommendation
Remove / reposition conveyor cones The pre-assembled conveyor cones may be installed on another mower disc if necessary. If the conveyor cones are not required, they may also be replaced by the coverings supplied. 58 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 59 Tractor motor turned off, parking brake applied, ignition key removed and stored. Implementation ► Remove the covering cap from the conveyor cone and keep handy. ► Loosen M10x35 screw, remove conveyor cones and keep both handy. Original Operating Instructions NOVACAT F 2700 ALPIN | 59 3732.en-GB.80Y.0...
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Page 60: Additional Low-Temperature Swath Drums
- as shown be- low. The additional swath drums are available as optional equipment. Standard equipment 5 = Standard swath drums 60 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 61: Adjust Input Gear Direction Of Rotation
Exchange vent screw (1) and oil drain plug. ► Angular gear rotated by 180 ° around input shaft, refit and tighten. The vent screw must be on the top of the gearbox! Original Operating Instructions NOVACAT F 2700 ALPIN | 61 3732.en-GB.80Y.0... -
Page 62: Trial Run
Possible tyres (dual tyres) fitted to be used together with the machine. Check cardan shaft angle Take the maximum permissible cardan shaft angulation from the cardan shaft operating in- structions and memorise it. 62 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 63 ▷ No further action is required if the maximum permitted cardan shaft angle has not been exceeded. Check steering lock The tractor wheels must not touch the machine when cornering! Original Operating Instructions NOVACAT F 2700 ALPIN | 63 3732.en-GB.80Y.0...
- Page 64 Optimize the distance between the machine and the tractor taking the cutter bar position into account. This can be done by gradually modifying the lower link (K) on the machine. 64 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 65: Work Assignment
► Before leaving the tractor, apply the parking brake, turn motor off, remove ignition key and keep safe. If necessary, use wheel chocks. Original Operating Instructions NOVACAT F 2700 ALPIN | 65 3732.en-GB.80Y.0... -
Page 66: Starting From The Parking Position, Move To The Road Transport Position
► Before starting the machine functions, direct people away from the danger area around the machine. Prerequisite • Machine is fully attached and secured to a suitable tractor. • Park tractor and machine on level, stable ground and secure against rolling. 66 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 67: Starting From Road Transport Position, Move To Working Position
Tractor engine switched off when working on the machine, PTO switched off, ignition key removed and kept in a safe place. Implementation ► Open stop valve on tractor hydraulic connection (position E1). Original Operating Instructions NOVACAT F 2700 ALPIN | 67 3732.en-GB.80Y.0... -
Page 68: Mowing Work
Maximum permitted PTO speed noted and preset in the tractor if possible. Implementation ► Bring the machine into the working position at the job site. See "Starting from road trans- port position, move to working position." on page 67. 68 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 69: Starting From The Working Position, Move To The Road Transport Position
Raise and secure side guards on both sides of the machine in the road transport posi- tion. See "Protective apron carrier operation" on page 35. ► Raise machine to road transport / headland position. Original Operating Instructions NOVACAT F 2700 ALPIN | 69 3732.en-GB.80Y.0... - Page 70 Operation ► Close shut-off valve on tractor hydraulic connection (position E2). ► Remove heavy soiling before driving on public roads! 70 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 71: Uncoupling
Falling due to slipping / tripping! Stepping on the parked machine can cause serious injuries. ► Do not step on the parked machine. ► Prevent children from stepping on the machine using suitable measures. Original Operating Instructions NOVACAT F 2700 ALPIN | 71 3732.en-GB.80Y.0... -
Page 72: Establish Parking Position
► Direct people away from the danger area around the power lift. ► Do not stand between the tractor and the power lift when operating the power lift via external buttons. 72 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 73 Loosen lower link, lower and remove lower link balls if necessary. ► Make sure that there are no connections remaining on the machine and drive off slowly with the tractor taking care to observe the coupling point. Original Operating Instructions NOVACAT F 2700 ALPIN | 73 3732.en-GB.80Y.0...
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Page 74: Put Machine Out Of Operation At End Of Season
Falling due to slipping / tripping! Stepping on the parked machine can cause serious injuries. ► Do not step on the parked machine. ► Prevent children from stepping on the machine using suitable measures. 74 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 75: Maintenance
► Use personal protective equipment (protective clothing, work gl Maintain operational readiness Regular care and maintenance is a basic requirement for the machine to remain functional and safe to operate. Original Operating Instructions NOVACAT F 2700 ALPIN | 75 3732.en-GB.80Y.0... -
Page 76: General Tips
In principle, the instructions in this manual apply for the maintenance of cardan shafts If there are no special instructions in this manual, then the instructions in the manual supplied by the relevant cardan shaft manufacturer apply. 76 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 77: Cardan Shaft
Brand-new cardan shafts or ones that have been stationary for a long time before com- missioning should be cleaned and greased with universal grease with lubricant code (IV) until grease flows from the bearings. See "Equipment specification" on page 110. Original Operating Instructions NOVACAT F 2700 ALPIN | 77 3732.en-GB.80Y.0... - Page 78 Maintenance Symbol illustration of possible lubrication points ▷ Dispose of escaping lubricant correctly. ► Cardan shafts should then be greased regularly according to the manufacturer's instruc- tions / lubrication plan. 78 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 79: Maintenance Based On Actual Condition
3 = mower blade 4 = blade holder Preparation • Remove blade wrench from the toolbox / bracket. • If necessary, mark new mower blades with the corresponding direction of rotation. Original Operating Instructions NOVACAT F 2700 ALPIN | 79 3732.en-GB.80Y.0... - Page 80 ► Always replace worn mower blades, never re-sharpen them and likewise with mowing discs / mowing drums, always replace them with new ones to avoid imbalances. ► Always note direction of rotation markings when fitting new mower blades. 80 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
- Page 81 Ensure that the blade can move on the blade bolt and that the blade rests fully on the cutting disc and the blade holder on the blade. ► Remove the knife wrench and store it. Original Operating Instructions NOVACAT F 2700 ALPIN | 81 3732.en-GB.80Y.0...
- Page 82 Maintenance based on actual condition ► Carry out the same procedure for all cutter blades. 82 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 83: Predetermined Maintenance
Under no circumstances endeavour to make clutch linings functional with oils, greases or rust removers! ► Measure and note the dimension (L) on the compression spring (for friction clutch K90, K90/4) or on the setting screw (for friction clutch K92E, K92/4E). Original Operating Instructions NOVACAT F 2700 ALPIN | 83 3732.en-GB.80Y.0... -
Page 84: Daily Maintenance
Rupturing of old hydraulic hoses ► Hydraulic hoses that are older than 6 years should be replaced. Use only replacement hoses with the same specifications. See the spare parts list. 84 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 85: Check / Change Lighting / Illuminants
Change the LED lights when faulty. Changing bulbs for the limiting lights Implementation ► Loosen the bolts 1 and 2 and remove the cover keeping in mind the gasket inside. Original Operating Instructions NOVACAT F 2700 ALPIN | 85 3732.en-GB.80Y.0... -
Page 86: Check / Replace Warning Signs, Warning Triangles, Warning Sheets
The design and assembly positions may differ depending on the machine and country of destination. Symbol illustration 1 = Warning sign 2 = Warning foils (red and yellow) 3 = Warning triangle (SMVI emblem) 86 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 87: Once After 1 Hour
CAUTION Danger of lacerations from cutter blades! ► Never hold cutter by the cutting edges! ► During all work with and on the cutters use cut protection gloves. Original Operating Instructions NOVACAT F 2700 ALPIN | 87 3732.en-GB.80Y.0... - Page 88 120 Nm before moving to the next adjacent mowing disc. ▷ Repeat the process as many times are necessary until all blade bolts on all mowing discs of the entire mower unit have been checked. 88 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 89: Every 25 Hours
1 = Grease nipple for cutter bar self-aligning bearing 1-4 = Lubricating nipple for cutter bar bearing and lateral shift. Covering blanked out Implementation ► Grease lubricating nipple (1) with universal grease as shown. Original Operating Instructions NOVACAT F 2700 ALPIN | 89 3732.en-GB.80Y.0... -
Page 90: Every 50 Hours
The machine is standing on even, load-bearing ground in the working position. • Tractor motor turned off, ignition key removed and stored, an parking brake applied. • Mower blades removed. • Front guards folded up (if possible). 90 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 91 If the blade bolt definitely shows no signs of wear, then it can still be used unless excessive wear and tear was detected on the bolt cone at the start of the checking process. Original Operating Instructions NOVACAT F 2700 ALPIN | 91 3732.en-GB.80Y.0...
- Page 92 ▷ Replace mower blade holders in twos for each mower disc to avoid imbalances. ► Carry out the inspection on all mower blade holders in the same way. 92 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 93: For The First Time After 50 Hours And Then Every 100 Hectares
So that the oil can be drained as completely as possible, it is necessary to bring it almost up to operating temperature. We recommend carrying out the change on warm days of >15 °C. Original Operating Instructions NOVACAT F 2700 ALPIN | 93 3732.en-GB.80Y.0... -
Page 94: Change Mower Input Gear Oil
So that the oil can be drained as completely as possible, it is necessary to bring it almost up to operating temperature. We recommend carrying out the change on warm days of >15 °C. 94 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 95 Cleaning paper or similar Prerequisite • Machine must be parked on level, stable ground in the working position and secured against rolling. • Gear oil close to operating temperature. • Covering (A) removed. Original Operating Instructions NOVACAT F 2700 ALPIN | 95 3732.en-GB.80Y.0...
- Page 96 Clean the filler plug, reinsert and tighten with new seal. ► Clean dirt away from the area around the filler plug. ► Dispose of lubricant contaminated cleaning paper and other lubricant residues properly. 96 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 97: Change Cutter Bar Side Gear Oil
Old oil catch pan with a minimum capacity of 1.5 litres. • Wastepaper or similar. • Front guards opened and locked. 2= Oil level control plug with dipstick 3 = Oil drain plug Original Operating Instructions NOVACAT F 2700 ALPIN | 97 3732.en-GB.80Y.0... -
Page 98: Lubricate The Cardan Shaft Sliding Gear Under The Side Gear
12 Dispose of lubricant contaminated cleaning paper and other lubricant residues properly. 13 Close and lock front guards if necessary. Lubricate the cardan shaft sliding gear under the side gear 1 = Fastening screws 2 = Cover plate 98 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 99 Remove cover plate (2) Grease lubricating nipple (3) with universal grease as shown. After greasing, refit the cover plates in reverse order. Fold the front and side guards down again. Original Operating Instructions NOVACAT F 2700 ALPIN | 99 3732.en-GB.80Y.0...
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Page 100: Annually
► Lift or prop up the machine so that it cannot slip / fall down. Implementation ► Prop up the cutter bar on the long side opposite the oil drain plug, as shown. 100 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 101 Leave cutter bar in this position for at least 15 minutes so that the transmission oil col- lects in the lower part of the cutter bar. ► Remove filler screw and check oil level. Original Operating Instructions NOVACAT F 2700 ALPIN | 101 3732.en-GB.80Y.0...
- Page 102 Clean the filler plug, reinsert and tighten with new seal. ► Clean dirt away from the area around the filler plug. ► Dispose of cleaning paper which has been contaminated with lubricant correctly. 102 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 103: Check / Top-Up Mower Input Gear Oil Level
Park machine in working position on ground that is as horizontal, level and stable as possible. • Tractor motor turned off, parking brake applied, ignition key removed and stored. • Covering (A) removed. Original Operating Instructions NOVACAT F 2700 ALPIN | 103 3732.en-GB.80Y.0... - Page 104 In this case, continue with step 8. ▷ If the oil level on the dipstick is close to the lower marking, extra oil needs to be added. In this case, continue with the next step. 104 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0...
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Page 105: Check / Top-Up Side Gear Cutter Bar Oil Level
• Tool • Gear oil as per Operating Lubricant Code (III) according to lubricant specifications / lu- brication plan • Cleaning paper or similar. • Front guards opened and locked. Original Operating Instructions NOVACAT F 2700 ALPIN | 105 3732.en-GB.80Y.0... -
Page 106: After Every Season (Winter Storage)
After every season (winter storage) Machines that are stored without appropriate rust protection may sustain damage when they are put back into operation at the beginning of the season. Therefore, the machine must be 106 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... -
Page 107: Clean And Protect The Machine
► Always keep the water jet moving during cleaning. ► Do not direct water jet directly at electrical or hydraulic components, bearings, suc- tion openings, cardan shafts, stickers and tyres. Original Operating Instructions NOVACAT F 2700 ALPIN | 107 3732.en-GB.80Y.0... -
Page 108: Every 6 Years
Grease The number and position of the grease nipple (lll), (lV) Operating materials code (see Operating materials specifications) Quantity of the operating fluid in litres Observe the manufacturer's safety instructions! 108 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 109 Predetermined maintenance Original Operating Instructions NOVACAT F 2700 ALPIN | 109 3732.en-GB.80Y.0...
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Page 110: Operating Materials
NLGI 2 If required (also with grease versal grease nipples) Cutter bar (III) Gear oil SAE 90 or SAE 85W - 140 ac- 2.6 litres cording to API-GL 4 or API-GL 110 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 111 API-GL 4 or API-GL Cutter bar side (III) Gear oil SAE 90 or SAE 85W - 140 ac- 0.8 litres gear drive cording to API-GL 4 or API-GL Original Operating Instructions NOVACAT F 2700 ALPIN | 111 3732.en-GB.80Y.0...
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Page 112: Help And Advice
/ protective equipment function correctly. Lighting Lighting complete without function Causes and remedies ► Defective fuse. ▷ Replace with fuse of identical specification. ► Present contact error of the cable. 112 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 113 Defective cable. Have it replaced or repaired by the service workshop. ► Defective fuse. ▷ Replace with fuse of identical specification. ► Defective relay. Have it replaced by the service workshop. Original Operating Instructions NOVACAT F 2700 ALPIN | 113 3732.en-GB.80Y.0...
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Page 114: Hydraulics
Help and advice Hydraulics Hydraulic plan Double-acting hydraulic connection for hydraulic lateral shift (red) option Double-acting hydraulic connection for hydraulic lateral shift folding (grey) option 114 | Original Operating Instructions NOVACAT F 2700 ALPIN 3732.en-GB.80Y.0... - Page 115 PÖTTINGER Service Partner A worldwide network of well established Service Specialist Centres is at your disposal. This regional proximity guarantees the prompt supply of spare parts, enables optimum product delivery and machine configuration by expert personnel. Our service features include: •...
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