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Forest-Master FMX4 Series Manual

Electric log splitter
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Electric Log
Splitter FMX4
FMX4 (Models D & TW)
IMPORTANT: Read this manual fully before assembly and use, and
observe all safety rules and operating instructions
Model Shown FMX4D
en
de
fr
it
es

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Summary of Contents for Forest-Master FMX4 Series

  • Page 1 Electric Log Splitter FMX4 FMX4 (Models D & TW) Model Shown FMX4D IMPORTANT: Read this manual fully before assembly and use, and observe all safety rules and operating instructions...
  • Page 2 Technical Specification Know Your Electric Log Splitter Safety Operation Maintenance FAQ / Fault Finding Exploded View Parts List Stand/Trolley Assembly Warranty Thank you for purchasing the Forest Master FMX4 8 ton electric hydraulic log splitter. With its narrow splitting blade, this is the most effective log splitter for both green and seasoned, hard or soft wood.
  • Page 3 Model FMX4D FMXW Minimum log diameter 50 mm 50 mm Maximum log diameter 600 mm* 600 mm* Maximum Log Length 450 mm 450 mm Motor 230V 50Hz 230V 50Hz 2300W IP54 2300W IP54 Splitting Force 8 ton 8 ton Hydraulic Pressure 550 bar 550 bar Hydraulic Oil Capacity...
  • Page 4 Duocut Blade Safety Cage Fixed Blade Lifting Handle Support leg Log Bed Motor Start Button Motor Motor Electrical Box Wheels (minor moving only) Hydraulic Control Lever Control Lever Guard Bleed Screw Oil Drain Bolt w/ Dipstick FMX4 (Models D & TW)
  • Page 5 Symbol on UNDERSTAND YOUR LOG SPLITTER: Read and understand the owner’s manual and labels the machine affixed to the log splitter. Learn its application and limitations as well as the specific potential hazards peculiar to it. DRUGS, ALCOHOL AND MEDICATION: Do not operate the log splitter while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly.
  • Page 6 Symbol on KEEP VISITORS AND CHILDREN AWAY: The log splitter must be always operated by one the machine person only. Other people should keep a safe distance from the work area, especially when the log splitter is under operations. Never use another person to help you with freeing jammed logs.
  • Page 7 WORK BENCH and SAFETY GUARD In the EU or UK, if you supply the log splitter to a third party to use, you must fit it with the work bench and safety guard. The work bench and safety guard are designed to be used only with log splitters that are two handed operation.

  • Page 8: Before First Use

    BEFORE FIRST USE FIT THE REAR WHEELS (D model only) If you have purchased a TW trolley stand or All Terrain stand to go with your log splitter then you can ignore this step as the wheels are attached to the stand for the TW and not required for the All terrain stand.
  • Page 9 ATTACH THE WORK BENCH AND GUARD (UK & European Union Only) The work bench and guard are only necessary to comply with CE Approval and health and safety at work legislation in the European Union. Outside of the European Union the individual user can choose to not use either or just use the work bench.
  • Page 10 Attach the tray to the angle bars using 8 M6x16 cap head bolts, 16 M6 flat washers (one above the tray and one under the angle bar for each bolt) and 8 M6 nyloc nuts. The slots for the bolts in the tray allow it to be moved left and right to get it centrally positioned.
  • Page 11 Fasten the rear cage panel to the left hand rear flange of the tray, using 2 M6x16 cap head bolts, 4 M6 thin washers (one under the bolt head and one under the nut) and 2 M6 nyloc nuts. Do nut fully tighten any cage bolts until assembly is complete.
  • Page 12 Attach the shorter of the two plain cage panels to the right side of the tray. For the orientation of the panel see the diagram below. Use 3 M6x12 button head bolts, 6 M6 flat washers (1 under each bolt head and 1 under each nut) and 3 M6 nyloc nuts.
  • Page 13 BOTTOM REAR FRONT Long Angled Panel LEFT REAR FRONT RIGHT Top Panel REAR FRONT BOTTOM Short Angled Panel Fasten the assembled top section to the side panels and the rear panel using 10 M6x12 button head bolts, 20 M6 flat washers one either side of the panels for each bolts and an 10 M6 nyloc nut.
  • Page 14 Rear Cage Panel Long Plain Panel Long Angled Panel Top Panel Short Angled Panel Short Plain Panel Tray M6x16 Cap Head Bolts M8x20 Cap Head Bolts 10 M6x12 Button Head Bolts Used for all cage bolts FMX4 (Models D & TW)

  • Page 15: Operating Conditions

    OPERATING CONDITIONS This log splitter is a home use model. It is designed for operating under ambient temperatures between +5°C and 40°C and for installation at altitudes no more than 1000m above M.S.L. The surrounding humidity should be less than 50% at 40°C. It can be stored or transported under ambient temperatures between -25°C and 55°C.
  • Page 16 TWO HANDED CONTROL This log splitter is equipped with a control system that requires operation by both hands of the user. One hand controls the hydraulic control lever while the other hand controls the motor push button switch. The log splitter will freeze upon absence of either hand.
  • Page 17 If splitting a log that has already been split, always place the log so that the split face is uppermost and the bark covered outer face of the log is against the bed of the log splitter. NEVER place a split log with the split face or faces against the bed of the log splitter, as this can cause the log to jam against the log guides as it splits, thereby bending and possibly breaking the log guides and possibly the body of the log splitter.
  • Page 18 CHECKING THE DUOCUT BLADE ALIGNMENT Each time of use, before splitting any logs, the alignment of the Duocut blade should be checked and adjusted if necessary. The Duocut blade should point along the centreline of the splitter bed and ap- proximately align (within a few millimetres) with the edge of the fixed blade.

  • Page 19: Replacing The Hydraulic Oil

    Periodically check oil level to ensure it is between the 2 grooves around the Dipstick. When the oil level reaches the lower groove, oil refilling is required. For optimum performance we recommend using our specially formulated HYD46+ hydraulic oil, available on our website www.forest-master.com. SHARPENING THE WEDGE/BLADE After using the log splitters for some time, sharpen the wedge of the log splitter using a fine-toothed file and smooth any burrs or crushed area along the cutting edge.
  • Page 20 STORAGE This machine should be dried before storing and must be stored in an enclosed dry environment. If it is left in a damp humid environment then water damage may occur to the motor. It should not be stored under a wood store. PROBLEM PROBABLE CAUSE REMEDY...
  • Page 21 PROBLEM PROBABLE CAUSE REMEDY The carriage moves Log splitter pointing downhill Check that the front (fixed blade end) slowly, jerks, of the log splitter is not pointing making unfamiliar downhill, the splitter should be level noise, fails to split or pointing uphill. Low oil level Check oil level or raise the front foot on a block of wood, if the splitter...
  • Page 22 PROBLEM PROBABLE CAUSE REMEDY No power to motor Capacitor failed or failing If the motor makes a humming noise or motor won’t but does not start the capacitor may start have failed. Replace the capacitor. Log splitter trips Motor jammed Check motor turns freely, remove the RCD each time black fan cover.
  • Page 23 FMX4 (Models D & TW)
  • Page 24 Item Description Item Description Intake Hose Snap Washer Connection Hose Washer 10x2 Lever Nut Valve Rod Tube Frame O-ring 8.75x1.8 Cylinder Cover Front Safety Valve Spring Base Dipstick Washer O-ring 11.2x2.65 Dipstick Safety Valve Spring Wheel Cover Safety Valve Core Wheel Cylinder Cover Rear Nut M10...
  • Page 25 Item Description Item Description M8x60 Bolt Ram Stop Collar R-Clip M8x25 Bolt Axle M8 Washer M8x10 Bolt M8x35 Bolt M8 Nut Front Leg Mount Plastic End cap Front leg Small Joiner Front Foot Ram Stop Hand Wheel 16TW TROLLEY PARTS Item Description Item Description M8x35 Cap Head Bolt...
  • Page 26 16TW STAND ASSEMBLY Note the illustrations show the FM16 log splitter, attaching to the FMX4 is exactly the same procedure. 1. Before starting assembly, ensure the log splitter is disconnected from the power supply. Ensure the bleed screw on the log splitter is closed. If you have someone to assist you in turning the log splitter over then it may be easier to attach the stand to the log splitter with the splitter upside down.
  • Page 27 4. Place the rear wheels onto the stub axles of the rear wheel cross beam and secure them with the R-clips. Fit the hub caps to the wheel centres, note they may require a thump to locate them securely. Plate Nut 5.
  • Page 28 7. Connect the rear wheel assembly to the rear legs using the M8x35 bolts and M8 nuts supplied. Connect the front castor assembly to the front legs using the two remaining M8 bolts and M8 nuts from the first step. Slide longitudinal brace,...
  • Page 29 ALL TERRAIN STAND The All terrain Stand is designed to fit both our Part No. Description mains powered and battery powered log splitters. Rear Legs Front Legs If you are using it on a mains powered log splitter, there is no need to fit the battery clamps(12), as Axle Bar detailed in step 11.
  • Page 30 Note the illustrations show the FM16 log splitter, attaching to the FMX4 is exactly the same procedure. 1. Before starting assembly, ensure the log splitter is disconnected from the power supply. Ensure the bleed screw on the log splitter is closed. If you have someone to assist you in turning the log splitter over then it may be easier to attach the stand to the log splitter with the splitter upside down.
  • Page 31 3. Remove the 4 bolts and nuts securing the front foot and the internal joiner to the front leg mount. Keep the front foot as this is fitted to the trolley front legs. 4. Attach the wheels (10) to the axle bars(3).
  • Page 32 5. Attach the short 430mm rear legs(1) to the rear leg mount of the log splitter. The end of the leg that has the bolt hole furthest from the end should be inserted into the mount. Secure with an M8x35 bolt (5) and M8 nut (6).
  • Page 33 8. Attach the front legs (2) to the front leg mount using 2 M8 x 35 bolts (5). The bolts go through the lower of the two bolt holes in the top of the leg. 9. Slide the remaining two leg clamps onto the legs and tighten the M8 bolts to secure.
  • Page 34 11. Adjust the four leg clamps so that they are at roughly the same height. Insert a longitudinal support bar(4) through a leg clamp on a front leg, insert two battery clamps (12) over the bar, then insert the longitudinal bar through the leg clamp on the rear leg.
  • Page 35 This product carries a limited parts warranty for three (3) years from the date of purchase. Please keep your proof of purchase as this will be required for any claim. Should this product become defective, contact the store where it was purchased and either replacement parts will be issued, it will be repaired or it will be replaced free of charge.
  • Page 36 FOREST MASTER LTD Declaration of Conformity 1. Product Model / Type: a. Product: Log Splitter b. Model: FM5D,FM5T,FM5TW,FM8D,FM8T,FM8TW,FM10D-7,FM10T-7,FM10TW-7, FM16D,FM16TW,FMX4D,FMX4TW c. Description: Electric hydraulic log splitter 2. Manufacturer: a. Name: Forest Master Ltd b. Address: Industry Road, Newcastle Upon Tyne, NE6 5XB 3.
  • Page 37 FOREST MASTER LTD Declaration of Conformity/Konformitätserklärung/Déclaration de conformité 1. Product Model / Type: a. Product: Log Splitter/Holzspalter/Fendeuse de bûches b. Model: FM5D,FM5T,FM5TW,FM8D,FM8T,FM8TW,FM10D-7,FM10T-7,FM10TW-7, FM16D, FM16TW,FMX4D,FMX4TW c. Description: Electric hydraulic log splitter/Elektrohydraulischer Holzspalter/Fendeuse de bûches hydraulique électrique 2. Manufacturer: a. Name: Forest Master Ltd b.
  • Page 38 Manufactured under license for Forest Master Limited. Registered Office: Forest Master Ltd, Industry Road, Heaton, Newcastle Upon Tyne, NE6 5XB, United Kingdom. Tel: +44 191 265 5000 email: info@forest-master.com - web: www.forest-master.com FMX4 (Models D & TW)

This manual is also suitable for:

Fmx4 dFmx4 tw