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Forest-Master FM5 Series Manual

Electric log splitter
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Electric Log
Splitter
Model:
FM5, FM8 & FM10 (Versions D, T & TW)
IMPORTANT: Read this manual fully before assembly and use, and
observe all safety rules and operating instructions
Model Shown FM10TW
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Summary of Contents for Forest-Master FM5 Series

  • Page 1 Electric Log Splitter Model: FM5, FM8 & FM10 (Versions D, T & TW) Model Shown FM10TW IMPORTANT: Read this manual fully before assembly and use, and observe all safety rules and operating instructions...
  • Page 2 Technical Specification Know Your Electric Log Splitter Safety Operation Maintenance FAQ / Fault Finding Exploded View Parts List Stand/Trolley Assembly Warranty FM5, FM8 & FM10 (Versions D, T & TW)
  • Page 3 Model FM10 Minimum log diameter 50 mm 50 mm 50 mm Maximum log diameter 250 mm 250 mm 500 mm Maximum Log Length 300 mm 370 mm 450 mm Motor 230V 50Hz 230V 50Hz 230V 50Hz 2200W IP54 2200W IP54 2200W IP54 Splitting Force 5 ton...
  • Page 4 Pusher (FM5, FM8) / Duocut Blade (FM10) Cage Wedge Log Tray Log Bed Stand (T & TW models only) Locking Castors (TW models only) Motor Push Button Wheels Hydraulic Control Lever Control Lever Guard Bleed Screw Oil Drain Bolt w/ Dipstick FM5, FM8 &...
  • Page 5 FM5, FM8 & FM10 (Versions D, T & TW)
  • Page 6 Symbol on UNDERSTAND YOUR LOG SPLITTER: Read and understand the owner’s manual and labels the machine affixed to the log splitter. Learn its application and limitations as well as the specific potential hazards peculiar to it. DRUGS, ALCOHOL AND MEDICATION: Do not operate the log splitter while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly.
  • Page 7 Symbol on KEEP VISITORS AND CHILDREN AWAY: The log splitter must be always operated by one the machine person only. Other people should keep a safe distance from the work area, especially when the log splitter is under operations. Never use another person to help you with freeing jammed logs.
  • Page 8 WORK BENCH and SAFETY GUARD In the EU or UK, if you supply the log splitter to a third party to use, you must fit it with the work bench and safety guard. The work bench and safety guard are designed to be used only with log splitters that are two handed operation.

  • Page 9: Before First Use

    BEFORE FIRST USE FIT FRONT FEET (FM10D & FM10D-7 Only) If you have purchased a T or TW stand to go with your log splitter then you can ignore this step. Attach the two plastic/rubber feet (supplied in the plastic bag with the handle) to the plate on the bottom of the front foot, using the nuts and spring washers supplied.
  • Page 10 ATTACH THE WORK BENCH AND GUARD (UK & European Union Only) The work bench and guard are only necessary to comply with CE Approval and health and safety at work legislation in the European Union. Outside of the European Union the individual user can choose to not use either or just use the work bench.
  • Page 11 Attach the work bench to the log rail mounting points using the M6x16 cap head bolts, M6 spring washers, M6 flat washers. There are 4 mounting points but note that one of the rear mounting points is for the long rear bracket, which is attached in the next step. Do not fully tighten the bolts until after the next step.
  • Page 12 Do not add a nut Attach the longer of the two plain guard panels to bolt this the left side of the work bench and the rear cage stage. panel. The bottom rear corner has two closely spaced holes, the top rear corner has a single hole approximately 10mm from the rear edge.
  • Page 13 Attach the two flanged panels to the flat top panel, note that the flanges on the angled panels go on top of the top panel. Use M6x12 button head bolts, M6 flat washers either side and M6 nyloc nuts. Do not join the longer angled panel to the top panel at it’s rear corner at this stage.
  • Page 14 Fasten the assembled top section to the side panels and the rear panel using 10 M6x12 button head bolts, 20 M6 flat washers one either side of the panels for each bolt and an 10 M6 nyloc nut. Note that the flanges of the angled panels go outside of the plain side panels.
  • Page 15 No. Description Rear Guard Panel Long Plain Panel Long Angled Panel Top Panel Short Angled Panel Short Plain Panel Work Bench Short Rear Bracket Long Rear Bracket 10 M6x16 Cap Head Bolts 11 M6x12 Button Head Bolt Used for all cage bolts 12 M6 Flat Washer 13 M6 Nyloc Nut 14 M6 Spring Washer...

  • Page 16: Operating Conditions

    OPERATING CONDITIONS This log splitter is a home use model. It is designed for operating under ambient temperatures between +5°C and 40°C and for installation at altitudes no more than 1000m above M.S.L. The surrounding humidity should be less than 50% at 40°C. It can be stored or transported under ambient temperatures between -25°C and 55°C.
  • Page 17 TWO HANDED CONTROL This log splitter is equipped with a control system that requires operation by both hands of the user. One hand controls the hydraulic control lever while the other hand controls the motor push button switch. The log splitter will freeze upon absence of either hand.
  • Page 18 If splitting a log that has already been split, always place the log so that the split face is uppermost and the bark covered outer face of the log is against the bed of the log splitter. NEVER place a split log with the split face or faces against the bed of the log splitter, as this can cause the log to jam against the log guides as it splits, thereby bending and possibly breaking the log guides and possibly the body of the log splitter.
  • Page 19 FREEING A JAMMED LOG (FM5, FM8) Release both controls. After the log pusher moves back and completely stops at its starting position, insert a wood wedge under the jammed log. Start the log splitter to push the wood wedge completely under the jammed log.
  • Page 20 CHECKING THE ALIGNMENT (FM5, FM8 & FM10 All Versions) Each time of use, before splitting any logs, the alignment of the Duocut blade should be checked and adjusted if necessary. The Duocut blade should point along the centreline of the splitter bed and ap- proximately align (within a few millimetres) with the edge of the fixed blade.

  • Page 21: Replacing The Hydraulic Oil

    Periodically check oil level to ensure it is between the 2 grooves around the Dipstick. When the oil level reaches the lower groove, oil refilling is required. For optimum performance we recommend using our specially formulated HYD46+ hydraulic oil, available on our website www.forest-master.com. SHARPENING WEDGE(S) After using the log splitters for some time, sharpen the wedge of the log splitter using a fine-toothed file and smooth any burrs or crushed area along the cutting edge.
  • Page 22 STORAGE This machine should be dried before storing and must be stored in an enclosed dry environment. If it is left in a damp humid environment then water damage may occur to the motor. It should not be stored under a wood store. PROBLEM PROBABLE CAUSE REMEDY...
  • Page 23 PROBLEM PROBABLE CAUSE REMEDY The carriage moves Log splitter pointing downhill Check that the front (fixed blade end) slowly, jerks, of the log splitter is not pointing making unfamiliar downhill, the splitter should be level noise, fails to split or pointing uphill. Low oil level Check oil level or raise the front foot on a block of wood, if the splitter...
  • Page 24 PROBLEM PROBABLE CAUSE REMEDY No power to motor Capacitor failed or failing If the motor makes a humming noise or motor won’t but does not start the capacitor may start have failed. Replace the capacitor. Log splitter trips Motor jammed Check motor turns freely, remove the RCD each time black fan cover.
  • Page 25 FM5, FM8 & FM10 (Versions D, T & TW)
  • Page 26 Item Description Item Description Lever Mount Nut Adjusting Screw Nut Cap M10 Steel Ball 6 Lever Pressure Limited Valve Spring Lever Knob Adjusting Screw Guard Plate Moving Carriage Plastic Insert 1 Copper Gasket Plastic Insert 2 Screw M8 Log Pusher (FM8) O-ring 5.5x2 Snap Washer Flat Washer...
  • Page 27 Item Description Item Description Nut M5 Motor Foot Shoe Right Power Cable Grommet Pin 8x24 Adjustable Foot Bolt O-ring 46.2x1.8 Screw M4x10 Sliding Sleeve Switch Box Cover Bolt M8x30 Airproof Underlay Duocut Blade (FM10) Connection Terminal New Front Leg Capacitor M8 Nyloc Nut Switch New Front Foot...

  • Page 28: Stand Assembly

    10T STAND ASSEMBLY 1. Before starting assembly, ensure the log splitter is disconnected from the power supply. Ensure the bleed screw on the log splitter is closed. If you have someone to assist you in turning the log splitter over then it may be easier to attach the stand to the log splitter with the splitter upside down.
  • Page 29 3. Remove the 4 bolts and nuts holding the front leg to the body and remove the front foot assembly from the log splitter. Keep the nuts and bolts as they will be used to attach the stand front leg. Keep the front leg in case at any time you wish to remove the splitter from the stand and use it at ground level.
  • Page 30 5. Attach the rear legs(1) to the wheel carriage of the log splitter. The axles of the carriage go through the large holes in the legs. Secure them to the sides of the wheel frame using the 2 M8x20 cap head bolts(6) and two M8 nuts(7). Insert the bolts through the hole in the leg flange and the hole in the side of the wheel carriage.
  • Page 31 7. Attach the stand front leg(2) to the log splitter using the 4 bolts and 4 nuts that where removed from the short front leg in step 3. 8. Attach the longitudinal beam(4) to the front leg and the assembled wheel cross beam, using the remaining 2 of the M8x15 bolts(5).
  • Page 32 10TW TROLLEY ASSEMBLY Follow the instructions for the 10T stand assembly as far as the end of step 6. 7. Attach the stand front leg(2) to the log splitter using the 4 bolts and 4 nuts that where removed from the short front leg in step 3. Attach the castor foot assembly(9) to the front leg using the M8 x 35 bolt and M8 nut from step 3.
  • Page 33 ALL TERRAIN STAND The All terrain Stand is designed to fit both our Part No. Description mains powered and battery powered log splitters. Rear Legs Front Legs If you are using it on a mains powered log splitter, Axle Bar there is no need to fit the battery clamps(14), as detailed in step 12.
  • Page 34 1. Before starting assembly, ensure the log splitter is disconnected from the power supply. Ensure the bleed screw on the log splitter is closed. If you have someone to assist you in turning the log splitter over then it may be easier to attach the stand to the log splitter with the splitter upside down.
  • Page 35 3. Remove the M8 x 35 bolt and M8 nut that joins the two leg sections and remove the lower part of the leg. Keep this nut and bolt as they are used to attach the front leg mount to the front leg. Keep the front leg in case at any time you wish to remove the splitter from the stand and use it at ground level.
  • Page 36 5. Attach the rear legs(1) to the wheel carriage of the log splitter. The axles of the carriage go through the large holes in the legs. Secure them to the sides of the wheel frame using the 2 M8x20 cap head bolts(6) and two M8 nuts(7). Insert the bolts through the hole in the leg flange and the hole in the side of the wheel carriage.
  • Page 37 8. Attach the front leg mount (10) to the log splitter using the M8x35 Allen bolt (9) and M8 nut (7) . 9. Attach the front legs (2) to the front leg mount using 2 M10 x 20 bolts (5). 10.
  • Page 38 12. Adjust the four leg clamps so that they are at roughly the same height. Insert a longitudinal support bar(4) through a leg clamp on a front leg, insert two battery clamps over the bar, then insert the longitudinal bar through the leg clamp on the rear leg.
  • Page 39 This product carries a limited parts warranty for 1 year from the date of purchase. Please keep your proof of purchase as this will be required for any claim. Should this product become defective, contact the store where it was purchased and either replacement parts will be issued, it will be repaired or it will be replaced free of charge.
  • Page 40 FOREST MASTER LTD Declaration of Conformity 1. Product Model / Type: a. Product: Log Splitter b. Model: FM5D,FM5T,FM5TW,FM8D,FM8T,FM8TW,FM10D-7,FM10T-7,FM10TW-7 c. Description: Electric hydraulic log splitter 2. Manufacturer: a. Name: Forest Master Ltd b. Address: Industry Road, Newcastle Upon Tyne, NE6 5XB 3.
  • Page 41 FOREST MASTER LTD Declaration of Conformity/Konformitätserklärung/Déclaration de conformité 1. Product Model / Type: a. Product: Log Splitter/Holzspalter/Fendeuse de bûches b. Model: FM5D,FM5T,FM5TW,FM8D,FM8T,FM8TW,FM10D-7,FM10T-7,FM10TW-7 c. Description: Electric hydraulic log splitter/Elektrohydraulischer Holzspalter/Fendeuse de bûches hydraulique électrique 2. Manufacturer: a. Name: Forest Master Ltd b.
  • Page 42 Manufactured under license for Forest Master Limited. Registered Office: Forest Master Ltd, Industry Road, Heaton, Newcastle Upon Tyne, NE6 5XB, United Kingdom. Tel: +44 191 265 5000 email: info@forest-master.com - web: www.forest-master.com FM5, FM8 & FM10 (Versions D, T & TW)

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Fm8 seriesFm10 seriesFm5 dFm5 tFm5 twFm8 d ... Show all