Duct Work - Amana CVC96 Installation Instructions Manual

between second stage regulator and the appliance.
Pipe size will depend on length of pipe run and total
load of all appliances.
Complete information regarding tank sizing for vaporiza-
tion, recommended regulator settings, and pipe sizing is
available from most regulator manufacturers and propane
gas suppliers.
Always use a pipe thread sealant approved for all gases.

DUCT WORK

Duct systems and register sizes must be properly designed
for the CFM and external static pressure rat ing of the
furnace. Design the ductwork in accor dance with the
recommended methods of "Air Conditioning Contractors of
America" Manual D.
Install the duct system in accordance with Standards of
the National Board of Fire Underwriters for the Installation
of Air Conditioning, Warm Air Heating and Ventilating
Systems. Pamphlets No. 90A and 90B.
A closed return duct system must be used, with the return
duct connected to the furnace. NOTE: Ductwork must
never be attached to the back of the furnace. For upflow
installations requiring 1800 CFM or more, use either two
side returns or bottom return or a combination of side /
bottom. Flexible joints may be used for supply and return
con nections to reduce noise transmission. To prevent the
blower from inter fering with combustion air or draft when a
central return is used, a connecting duct must be installed
between the unit and the utility room wall. Never use a
room, closet, or alcove as a return air chamber.
When furnace duct(s) supply air outside the space
containing the furnace, a return air duct must terminate in
the same space as the supply duct and be sealed to the
furnace casing.
Checking Duct Static
Never allow the products of combustion, including carbon
monoxide, to enter the return duct work or circulation air
supply.
Refer to your furnace rating plate for the maximum ESP
(external duct static) rating.
Total external static refers to everything external to the
furnace cabinet. Cooling coils, filters, ducts, grilles,
registers must all be considered when reading your total
external static pressure. The supply duct pressure must be
read between the furnace and the cooling coil. This reading
is usually taken by removing the "A" shaped block off
plate from the end on the coil; drilling a test hole in it and
reinstalling the block off plate. Take a duct static reading
WARNING
at the test hole. Tape up the test hole after your test is
complete. The negative pressure must be read between
the filter and the furnace blower.
Too much external static pressure will result in insufficient
air that can cause excessive temperature rise. This can
cause limit switch tripping and heat exchanger failure.
To determine total external duct static pressure, proceed as
follows:
1. With clean filters in the furnace, use a manometer to
measure the static pressure of the return duct at the
inlet of the furnace. (Negative Pressure)
2. Measure the static pressure of the supply duct.
(Positive Pressure)
3. The difference between the two numbers is .4" w.c.
For example:
.
-.1 0
.
Static reading from return duct = -.1" w.c.
Static reading from supply duct = .3" w.c.
Total external static pressure on this system =.4" w.c.
NOTE: Both readings may be taken simultaneously
and read directly on the manometer if so
desired. If an air conditioner coil or Electronic
Air Cleaner is used in conjunction with the
furnace, the readings must also include theses
components, as shown in the following drawing.
4. Consult the proper tables for the quantity of air.
If the total external static pressure exceeds the maximum
listed on the furnace rating plate, check for closed
dampers, registers, undersized and/or oversized poorly laid
out duct work.
NOTE: The temperature rise of the furnace must
be within the temperature rise range listed on the
furnace rating plate.
Bottom Return Air Opening [Upflow Models]
The bottom return air opening on upflow models utilizes
a "lance and cut" method to remove sheet metal from the
duct opening in the base pan. To remove, simply press
out the lanced sections by hand to expose the metal strips
retaining the sheet metal over the duct opening. Using
tin snips, cut the metal strips and remove the sheet metal
covering the duct opening. In the corners of the opening,
cut the sheet metal along the scribe lines to free the duct
flanges. Using the scribe line along the duct flange as a
guide, unfold the duct flanges around the perimeter of the
opening using a pair of seamer pliers or seamer tongs.
27
Difference is .4
.1 .2 .3