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Husky 33204 Assembly, Installation, Operation And Maintenance Instructions

Husky 33204 Assembly, Installation, Operation And Maintenance Instructions

Base rail bracket kit - ram 1500 (will not fit classic or trx models)

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DEALER / INSTALLER
END USER
WARNING
WARNING
Use with 10 bolt 30686 base rails. Base Rails are not included with this kit.
PARTS DIAGRAM
FIGURE 1
©2023 Keystone Automotive Operations Inc. All Rights Reserved. July 2023. REV1
BASE RAIL BRACKET KIT - RAM 1500
(WILL NOT FIT CLASSIC OR TRX MODELS)
Assembly, Installation, Operation,
and Maintenance Instructions
Provide a copy of these instructions to the end user of this product. These instructions provide
important operating and safety information for proper usage of this product. Demonstrate the
proper use of the product with the end user. Have the end user demonstrate that they understand
the proper use of the product.
Read and follow all instructions included in this manual. Ask your Dealer/Installer for assistance if
you do not understand the proper use of the product. Never remove any decals from the product.
Failure to follow these instructions can result in injury or death.
For use on RAM 1500 (WILL NOT FIT CLASSIC or TRX models)
DO NOT EXCEED Recommended towing limits. SEE VEHICLE'S OWNER'S MANUAL.
See www.huskytow.com for Warranty information / Tech Support / Product Updates.
APPLICATION
PART
33204
NUMBER
INSTALL
90-120
TIME
MINUTES
Meets SAE J2638 Standard
15
Page 1 of 10

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Summary of Contents for Husky 33204

  • Page 1 BASE RAIL BRACKET KIT - RAM 1500 PART 33204 NUMBER (WILL NOT FIT CLASSIC OR TRX MODELS) INSTALL 90-120 Assembly, Installation, Operation, TIME MINUTES and Maintenance Instructions Provide a copy of these instructions to the end user of this product. These instructions provide important operating and safety information for proper usage of this product.
  • Page 2 Small Parts. Not for children under 5 years CHOKING HAZARD TOOLS REQUIRED 3/4” WRENCH & SOCKET 1/2” DRILL BIT 1/2” TRANSFER PUNCH 75 LB-FT. TORQUE WRENCH SAFETY GLASSES 33204 31419 CONTENTS RAM 1500 BASE RAIL BASE RAIL BRACKET KIT 1/4” SPACER KIT ITEM...
  • Page 3: Warnings/Safety Precautions

    A roller/glider should be used when installing a fifth wheel with a truck bed shorter than 8’. Consult the Husky Towing Products catalog to select the product that best matches your needs. See www.huskytow.com for Warranty information / Tech Support / Product Updates.
  • Page 4: Air Suspension

    8. On most applications, the 5th wheel assembly should be positioned so that it is approximately centered over the truck axle and between the wheel wells on the bed floor. See Figure 3. 9. When the hitch is correctly positioned in the bed and the bed rails are parallel (See Figure 3 for measurements) mark the four attachment points on the truck bed using the 1/2”...
  • Page 5 11. Thread a pull wire (#15) onto a 1/2” - 1-1/2” carriage bolt (#11) and pass the wire through the spacer plate (#12). See Figure 5. Pass the bolt and the spacer plate through the hole in the frame as shown. Then pass the pull wire through the center hole in the Front Bracket (#1).
  • Page 6 15. Thread a pull wire (#15) onto a ½” - 1-1/2” carriage bolt (#11) and pass the wire through the spacer plate (#12). See Figure 5. Pass the bolt and the spacer plate through the hole in the frame as shown. Then pass the pull wire through the front hole in the Rear Bracket (#4).
  • Page 7 20. Install nut handle assemblies (#14) onto the ½” hex bolts (#7) installed in step 19 on the rear brackets (#3 & #4). Driver side shown in Figure 9. FIGURE 9 Forward 21. Install nut handle (#14) onto the 1/2” hex bolts (#7) installed in step 19 on the front brackets (#1 & #2). The Driver side shown in Figure 10.
  • Page 8 CENTER BOLT INSTALLATION 23. Locate the correct hole location in each base rail. Using these holes as a guide, drill a 1/2” hole through the truck bed. See Figure 12. FIGURE 12 Install ½” x 2” carriage Install ½” x 2” carriage bolt in this location for bolt in shown location for COIL SPRING SUSPENSION installations ALL installations...
  • Page 9: Maintenance

    26. Install 1/2” carriage bolt spacers (#12) and 1/2” flanged serrated locknuts (#10) as shown at both base rail locations. See Figure 14. Torque bolts to 75 lb-ft. FIGURE 14 ½” -13 X 2” CARRIAGE BOLT (#8) Base Rail Truck Bed SPACER PLATE (#9) ½”...
  • Page 10: Warranty Terms

    Husky Towing Products and Keystone Automotive Operations Inc. with proof of purchase by the original purchaser. The original purchaser shall pay all transportation and shipping costs associated with the return of the defective product and the defective product shall become the property of Keystone Automotive Operations Inc.