Tronair 54 1 Series Operation & Service Manual

Hydraulic power unit

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Table of Contents

Table of Contents
Product Information
Description
Model & Serial Number
Manufacturer
Function
Requirements
Safety Information
Usage and Safety Information
Explanation of Warning & Danger Signs
Component Safety Features
Functional Safety Features
Personal Protection Equipment
Safety Guidelines
General Comments
Preparation Prior to First Use
General
Servicing Reservoir
Connecting Electrical Leads
Training
Training Requirements
Training Program
Operator Training
Operation
Operating Parameters
Numerical Values
Fluid
Physical
Motor Driven Hydraulic Pump
Electric Motor
Filters
Hand Pump (Option M)
Location & Layout of Controls
Front Panel Controls
Electrical Control Panel
Hydraulic Control Panel
Rear Panel Controls
Hydraulic Pump Controls
Hand Pump Controls (Option M)
Split System Controls (Option C)
Split System Crossover Check Controls (Option D)
Return Back-Pressure with Sight Gauge (Option T)
Start up Procedures
Procedure for First Time or Different Electrical Supply ONLY
Initial Start up of the HPU
Preliminary Adjustments for Operation
Flow Control Adjustment
Pressure Control Adjustment
Reservoir Selector Valve Operation
Bypass Valve Operation
Bleeding Air from System
To Easily Purge the Unit of Air
SPLIT SYSTEM OPERATION (Option C)
To Operate the Split System
SPLIT SYSTEM CROSSOVER CHECK (Option D)
HAND PUMP OPERATION (Option M)
To Operate the Hand Pump
Sample Valve
Emergency Shut down Procedure
Description of Alarm Systems
High Fluid Temperature Indicator (Option S)
Voltage/Phase Monitor Indicator (Options G − J)
High and Low Reservoir Level Indicator (Option L)
Clogged Filter Indicator Light (Option R)
Infrequent Hpu Use
Infrequent HPU Use Start up Procedure
Packaging and Storage
Packaging Requirements
Handling
Packaging Protection
Labeling of Packaging
Storage Compatibility
Storage Environment
Storage Space and Handling Facilities
Transportation
Trouble Shooting
Hpu will Not Start
Flow
Reduced Flow
PRESSURE or REDUCED PRESSURE
Fluid Overheats
HAND PUMP (Option M) IS NOT PUMPING FLUID
Maintenance
General
Electric Motor
Motor Driven Hydraulic Pump
Motor Driven Hydraulic Pump Assembly
Motor Driven Hydraulic Pump Replacement Kits List
Hydraulic Fluid
Filters
Pressure Filter
Return Filter
Hand Pump (Option M) Filter
Desiccant Air Filter
Hydraulic Hoses
Instrument Panel
Electric Panel
Hydraulic Panel
Control Block/Flowmeter
System Pressure Relief Valve
Check Valve
Bypass Valve
Flow Control
Pressure Control
Reservoir Assembly
Return Manifold Assembly
Return System Pressure Relief Valve
PRESSURE FILTER ASSEMBLY (Single System)
Electrical Components
Electrical Components with 100 Ft. Input Cord Option
Heat Exchanger Assembly
External Components
Additional Features
Ft (15.2 M) Hoses (Option B)
Split System (Option C)
Crossover Check (Option D)
Hour Meter (Options E and F)
Voltage/Phase Monitor (Options G − J)
Pyrometer (Option K)
Electric Reservoir Level (Option L)
Hand Pump (Option M)
Hand Pump (Option M-7)
Towing Trailer (Option N)
Calibration Port (Option Q)
Electric Filter Clogging Indicator (Option R)
Electric Over-Temperature (Option S)
Return Back-Pressure with Sight Gauge (Option T)
9.14.14.A Item 16 Sight Glass Assembly Exploded View
Return Sight Gauge (Option U)
Return Back Pressure (Option V)
Drip Pan (Option 4)
Replacement Labels Parts Lists
Base Unit
Fluid Labels
Filter Element Kit Labels
Split System (Option C) and Crossover Check (Option D) Labels
Pyrometer (Option K) Label
Hand Pump (Option M) Labels
Calibration Port (Option Q) Labels
Back-Pressure Valve with Sight Glass (Option T) Label
Provision of Spares
Source of Spare Parts
Recommended Spare Parts Lists
Spare Electrical Parts
Spare Parts
Calibration of Instrumentation
Source of Calibration
In Service Support
Guarantees/Limitation of Liability
Appendices

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OPERATION & SERVICE MANUAL

54X1 Series

5411, 5421, 5431, 5441

Hydraulic Power Unit

07/2023 − Rev. 06

For Spare Parts, Operations & Service Manuals or Service Needs

Scan the QR code or visit Tronair.com/aftermarket

Tronair, Inc.

Phone: (419) 866-6301 | 800-426-6301

1 Air Cargo Pkwy East

Web: www.tronair.com

Swanton, OH 43558

Email: sales@tronair.com

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Tronair 54 1 Series Operation & Service Manual

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