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Tronair 5Q11 Operation & Service Instructions

Hydraulic power unit
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Operation & Service Instructions
Model: 5Q11
Hydraulic Power Unit
06/2010 − Rev. 05
Tronair, Inc.
1740 Eber Rd
Phone: (419) 866-6301
Holland, OH 43528-9794
www.tronair.com
800-426-6301
USA
Email: sales@tronair.com
Fax: (419) 867-0634

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Summary of Contents for Tronair 5Q11

  • Page 1 Operation & Service Instructions Model: 5Q11 Hydraulic Power Unit 06/2010 − Rev. 05 Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 3 Training Requirements ........................3 Training Program ..........................3 Operator Training ..........................3 Operation ..............................4 Operating Parameters ........................4 Numerical Values ..........................4 5.2.1 Model 5q11 ......................... 4 5.2.2 Physical ..........................4 5.2.3 Hydraulic Pump ........................4 5.2.4 Electric Motor ........................5 5.2.5...
  • Page 4 Model: 5Q11 Hydraulic Power Unit 5.11.1 High Fluid Temperature Indicator ..................17 Voltage/Phase Monitor Indicator (Options G − − − − J) ............... 17 5.11.2 5.11.3 High And Low Reservoir Level Indicator (Option L) ............17 5.11.4 Clogged Filter Indicator Light..................... 17 Packaging And Storage ..........................
  • Page 5 Model: 5Q11 Hydraulic Power Unit 9.14.4 Triple System ........................64 9.14.5 Hand Pump (Option M) Labels ..................65 10.0 Provision Of Spares..........................65 10.1 Source Of Spare Parts ........................65 10.2 Recommended Spare Parts Lists ....................65 10.2.1 Spare Electrical Parts ......................65 10.2.2...
  • Page 6 Model: 5Q11 Hydraulic Power Unit REVISION DATE TEXT AFFECTED 04/2008 Original Release 08/2008 Modified Appendix II Hydraulic Schematic 10/2009 Modified 9.10 Electrical Components 02/2010 Added 9.10.1 Electrical Components with 100 ft. Input Cord Option 03/2010 Modified illustration for 5.3.5 Hydraulic Pump Controls and 9.2 Electric Motor, modified 9.3.1 Hydraulic Pump Replacement...
  • Page 7 Model: 5Q11 Hydraulic Power Unit This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. Only Tronair OEM replacement parts shall be used.
  • Page 8 Model: 5Q11 Hydraulic Power Unit SAFETY INFORMATION (continued) EXPLANATION OF WARNING & DANGER SIGNS Accidental Starts! Before servicing the HPU or equipment, always disconnect electrical power supply to prevent accidental starting. Rotating Parts! Keep hands, feet, hair, and clothing away from all moving parts to prevent injury.
  • Page 9 Model: 5Q11 Hydraulic Power Unit PREPARATION PRIOR TO FIRST USE GENERAL Prior to operating the HPU, the user should become familiar with this Operator Manual. SERVICING RESERVOIR Fill the reservoir with the correct fluid (see label next to reservoir fill for correct type of fluid) until fluid level is above the minimum fluid level mark but below the maximum fluid level.
  • Page 10 Model: 5Q11 Hydraulic Power Unit OPERATION OPERATING PARAMETERS • The user shall use the HPU in accordance with the aircraft manufacturer's instructions. • The user shall operate the HPU in accordance with the Technical and Operator Manuals. • The employer of the operator shall provide all necessary training.
  • Page 11 Model: 5Q11 Hydraulic Power Unit NUMERICAL VALUES (continued) 5.2.4 Electric Motor A 40 horsepower, TEFC electric motor is the prime mover for the HPU. This is attached to the hydraulic pump using a pump/motor adapter and a spider/coupling rotating interface.
  • Page 12 Model: 5Q11 Hydraulic Power Unit OPERATION (continued) LOCATION & LAYOUT OF CONTROLS 5.3.1 Front Panel Controls FIGURE 5.3.1 − − − − Front Panel Controls • Electrical Control Panel ... See Section 5.3.2 • Hydraulic Control Panel ... See Section 5.3.3 •...
  • Page 13 Model: 5Q11 Hydraulic Power Unit LOCATION & LAYOUT OF CONTROLS (continued) 5.3.2 Electrical Control Panel FIGURE 5.3.2 − − − − Electrical Control Panel • Emergency Stop ......... Removes power to all electrical devices, must turn to reset. • Stop Switch ........Turns off the electric motors driving the hydraulic pump and cooling fan.
  • Page 14 Model: 5Q11 Hydraulic Power Unit 5.3.2 Electrical Control Panel (continued) • Low Reservoir Fluid Level ....Light is illuminated when the fluid level in the reservoir Indicator Light (Option L) is below the normal operating range. The HPU will shut down until the fluid level is restored to a normal operating level.
  • Page 15 Model: 5Q11 Hydraulic Power Unit LOCATION & LAYOUT OF CONTROLS (continued) 5.3.3 Hydraulic Control Panel FIGURE 5.3.3 − − − − Hydraulic Control Panel • System Pressure Gauge ....Displays the system pressure on an analog fluid dampened gauge. • Pyrometer ........Displays the fluid temperature in the return system on an analog gauge.
  • Page 16 Model: 5Q11 Hydraulic Power Unit LOCATION & LAYOUT OF CONTROLS (continued) 5.3.4 Rear Panel Controls FIGURE 5.3.4 − − − − Rear Panel Controls • * Fluid Pressure System ....The source of pressurized fluid from the HPU that flows to the aircraft pressure system through the pressure hose.
  • Page 17 Model: 5Q11 Hydraulic Power Unit LOCATION & LAYOUT OF CONTROLS (continued) 5.3.5 Hydraulic Pump Controls The hydraulic pump flow control and pressure control are located through the pump control access door. FIGURE 5.3.5 − − − − Hydraulic Pump Controls •...
  • Page 18 Model: 5Q11 Hydraulic Power Unit LOCATION & LAYOUT OF CONTROLS (continued) 5.3.6 Hand Pump Controls (Option M) FIGURE 5.3.6 − − − − Hand Pump Controls Reference 5.8 Hand Pump Operation. • Pump Handle ........Located inside the front access door is the hand pump handle used for opening and closing the hand pump relief screw and stroking the hand pump arm.
  • Page 19 Model: 5Q11 Hydraulic Power Unit OPERATION (continued) START UP PROCEDURES 5.4.1 Procedure for First Time or Different Electrical Supply ONLY − − − − Phase Monitor (Options G J Only): Check that the phase monitor light on the instrument panel is not illuminated.
  • Page 20 Model: 5Q11 Hydraulic Power Unit OPERATION (continued) PRELIMINARY ADJUSTMENTS FOR OPERATION The following are basic to the operation of the HPU and should be thoroughly understood. The pressure and flow controls have lock nuts to prevent rotation of the control shaft during operation.
  • Page 21 Model: 5Q11 Hydraulic Power Unit PRELIMINARY ADJUSTMENTS FOR OPERATION (continued) 5.5.4 Bypass Valve Operation The bypass valve is used for unloading the pump. The valve should be either in the fully open or fully closed position only. Do not operate the valve in a partially open position.
  • Page 22 Model: 5Q11 Hydraulic Power Unit TRIPLE SYSTEM OPERATION (continued) 5.7.1 To Operate the Triple System a. Before starting machine, open pressure and return valves of the same system. WARNING! Ensure pressure and return hoses of the same system are paired and used together.
  • Page 23 Model: 5Q11 Hydraulic Power Unit OPERATION (continued) 5.11 DESCRIPTION OF ALARM SYSTEMS − − − − Reference Figure 5.3.2 Electrical Control Panel. 5.11.1 High Fluid Temperature Indicator The indicator light for high fluid temperature is an active light which will illuminate when the return fluid temperature is 160°...
  • Page 24 Model: 5Q11 Hydraulic Power Unit PACKAGING AND STORAGE PACKAGING REQUIREMENTS a. Drain hydraulic fluid until level is below the minimum fluid level indicator. b. Block up the unit on a pallet so the wheels are not touching the pallet or shipping container.
  • Page 25 Model: 5Q11 Hydraulic Power Unit TROUBLE SHOOTING The following is a guide to solutions of common problems associated with the HPU. See related Appendix for Hydraulic and Electrical Schematics. If the problem is not resolved using the trouble shooting information, call the manufacturer for Technical Assistance (See Section 1.3 Manufacturer).
  • Page 26 Model: 5Q11 Hydraulic Power Unit TROUBLE SHOOTING (continued) NO FLOW Possible Cause Solution Motor turning in wrong direction ....See Section 3.3 Connecting Electrical Leads. Flow control set too low ........ Increase flow setting. Fluid level in reservoir too low ...... Service the HPU reservoir.
  • Page 27 Model: 5Q11 Hydraulic Power Unit TROUBLE SHOOTING (continued) NO PRESSURE or REDUCED PRESSURE Possible Cause Solution Pressure adjustment is set too low ....Increase pressure adjustment. Motor is “Single Phasing” ......Motor is not getting power on all three phase legs.
  • Page 28 Model: 5Q11 Hydraulic Power Unit MAINTENANCE GENERAL Periodically inspect the HPU for loose fasteners, hose fittings, damaged hoses, and worn electrical cables. Make repairs as needed for safe operation. Reference Sections 9.2 − − − − 9.14 for Parts Lists, Descriptions and Illustrations.
  • Page 29 Model: 5Q11 Hydraulic Power Unit MAINTENANCE (continued) HYDRAULIC PUMP The hydraulic pump does not require regular maintenance. Under normal operating conditions, the − − − − pump will perform for thousands of hours of use without rebuilding. See Appendix Oilgear Pump Manual for further details.
  • Page 30 Model: 5Q11 Hydraulic Power Unit MAINTENANCE (continued) HYDRAULIC FLUID Any time an unusual color, smell or visual indicator is noticed with the hydraulic fluid, a sample − − − − analysis should be performed to determine the condition of the fluid. (See Section 5.9...
  • Page 31 Model: 5Q11 Hydraulic Power Unit FILTERS (continued) 9.5.1 Pressure Filter Element Replace the filter element any time the clogged filter indicator light is triggered. Replace the filter element annually to ensure proper cleanliness of the hydraulic system. This is a minimum requirement.
  • Page 32 Model: 5Q11 Hydraulic Power Unit FILTERS (continued) 9.5.2 Return Filter Element Replace the return filter element at the same time the pressure filter element is being replaced. FIGURE 9.5.2 − − − − Return Filter Element Replacement PARTS LIST Fluid Type: MIL-PRF-5606...
  • Page 33 Model: 5Q11 Hydraulic Power Unit FILTERS (continued) 9.5.3 Hand Pump (Option M) Filter Element Replacement of the hand pump filter element is dictated by frequency of use and the cleanliness of the fluid, along with the environment to which the HPU is exposed. Changing the hand pump filter element at the same time as the pressure filter element will ensure a regular maintenance schedule.
  • Page 34 Model: 5Q11 Hydraulic Power Unit FILTERS (continued) 9.5.4 Desiccant Air Filter Replace the desiccant/air filter whenever the material inside the element is pink or reddish in color (see Element Label for details). FIGURE 9.5.4 − − − − Desiccant Air Filter Replacement...
  • Page 35 Model: 5Q11 Hydraulic Power Unit 9.5.5 Pressure Filter Assembly with Electric Filter Clogging Indicator (continued) FIGURE 9.5.5 − − − − Pressure Filter Assembly with Electric Filter Clogged Indicator PARTS LIST Fluid Type: MIL-PRF-5606 Item Part Number Description 1 ......HC-2044-01 .......... Filter, Pressure ..........1 2 ......
  • Page 36 Model: 5Q11 Hydraulic Power Unit FILTERS (continued) 9.5.6 Return Filter Assembly FIGURE 9.5.6 − − − − Return Filter Assembly PARTS LIST Fluid Type: MIL-PRF-5606 Item Part Number Description 1 ......N-2036-13-S-B ........Fitting, 37° Swivel ..........1 2 ......HC-2045-01 .......... Filter, Return ............ 1 3 ......
  • Page 37 Model: 5Q11 Hydraulic Power Unit MAINTENANCE (continued) HYDRAULIC HOSES Hoses used on the HPU must be periodically inspected for damage, blisters, leaks, or hose end problems. Any damaged or defective hose should be replaced as soon as possible. FIGURE 9.6 − − − − Hydraulic Hoses...
  • Page 38 Model: 5Q11 Hydraulic Power Unit MAINTENANCE (continued) INSTRUMENT PANEL Refer to Section 9.6 Hydraulic Hoses concerning hose inspection for general maintenance on Item 3 Hose Assembly. FIGURE 9.7 − − − − Instrument Panel PARTS LIST Fluid Type: MIL-PRF-5606 Item...
  • Page 39 Model: 5Q11 Hydraulic Power Unit INSTRUMENT PANEL (continued) 9.7.1 Electric Panel The Electric Panel does not require regular general maintenance. FIGURE 9.7.1 − − − − Electric Panel PARTS LIST Fluid Type: MIL-PRF-5606 Item Component Part Number Description 1 ... Standard ....... EC-1945-01 ......Light, Diffused Pilot ........1 2 ...
  • Page 40 Model: 5Q11 Hydraulic Power Unit INSTRUMENT PANEL (continued) 9.7.2 Hydraulic Panel − − − − Annual calibration of instrumentation is recommended. See Section 12.0 Calibration of Instrumentation for details of calibration. FIGURE 9.7.2 − − − − Hydraulic Panel PARTS LIST...
  • Page 41 Model: 5Q11 Hydraulic Power Unit INSTRUMENT PANEL (continued) 9.7.3 Pressure Manifold Assembly The Pressure Manifold components do not require regular general maintenance. FIGURE 9.7.3 − − − − Pressure Manifold Assembly PARTS LIST Fluid Type: MIL-PRF-5606 Item Part Number Description 1 ......
  • Page 42 Model: 5Q11 Hydraulic Power Unit 9.7.3 Pressure Manifold Assembly (continued) 9.7.3.a System Pressure Relief Valve The System Pressure Relief Valve does not require regular general maintenance. It is possible however, for a contaminant to hold the relief valve in a partially open condition. If service is required, the new or repaired relief valve must be reset to 3,750 psig.
  • Page 43 Model: 5Q11 Hydraulic Power Unit 9.7.3 Pressure Manifold Assembly (continued) 9.7.3.b Check Valve The Check Valve does not require regular general maintenance. FIGURE 9.7.3.b − − − − Check Valve PARTS LIST Fluid Type: MIL-PRF-5606 Item Part Number Description ♦ 1 ......HC-2158 ..........Check Valve ............ 1 2 ......
  • Page 44 Model: 5Q11 Hydraulic Power Unit MAINTENANCE (continued) RESERVOIR ASSEMBLY Replace the desiccant air filter whenever the material inside the element is pink or reddish in color (See Element label for details). The Reservoir Assembly does not require regular general maintenance. If periodic inspections for silt are desired, be certain to thoroughly clean the dome cover and surrounding area before removing the dome cover.
  • Page 45 Model: 5Q11 Hydraulic Power Unit RESERVOIR ASSEMBLY (continued) PARTS LIST Fluid Type: MIL-PRF-5606 Item Part Number Description 1 ......N-2206-09-S ........Plug, Hex Head, 2" NPT ......... 1 2 ......G-1100-110016 ....... Bolt, Hex Head, Grade 5, 5/8-11 x 1¾" long ... 2 3 ......
  • Page 46 Model: 5Q11 Hydraulic Power Unit MAINTENANCE (continued) RETURN MANIFOLD ASSEMBLY The Return Manifold does not require regular general maintenance. NOTE: DO NOT attempt to adjust the Return System Pressure Relief Valve. See Section − − − − 9.9.1 Return System Pressure Relief Valve for details.
  • Page 47 Model: 5Q11 Hydraulic Power Unit RETURN MANIFOLD ASSEMBLY (continued) 9.9.1 Return System Pressure Relief Valve The Return System Pressure Relief Valve can be purchased as a preset assembly. If the relief valve is serviced by the end user, the valve must be set to crack at 150+/-7 psig before being re-installed on the HPU.
  • Page 48 Model: 5Q11 Hydraulic Power Unit This page left blank intentionally. 06/2010 − Rev. 05 - 42 -...
  • Page 49 Model: 5Q11 Hydraulic Power Unit MAINTENANCE (continued) 9.10 ELECTRICAL COMPONENTS Regularly inspect the external power cord for nicks, cuts, abrasion, and fluid damage. Replace power cord if damage is found. See Section 10.0 Provision of Spares for recommended spare fuses.
  • Page 50 Model: 5Q11 Hydraulic Power Unit 9.10 ELECTRICAL COMPONENTS (continued) PARTS LIST 60 Hz Applications Item Description EC-1598 EC-1598 EC-1598 EC-1598 EC-1598 Rail, Din G-1159-103504 G-1159-103504 G-1159-103504 G-1159-103504 G-1159-103504 Screw, RD HD CRS REC, #10-32 x ½ Long G-1250-1030N G-1250-1030N G-1250-1030N...
  • Page 51 Model: 5Q11 Hydraulic Power Unit 60 Hz Applications Item Description G-1250-1050N G-1250-1050N G-1250-1050N G-1250-1050N G-1250-1050N Flatwasher, ¼ Narrow EC-1956-02 EC-1956-02 EC-1956-02 EC-1956-02 EC-1956-02 Block, IEC Terminal (Red) EC-1591-04 EC-1591-04 EC-1591-04 EC-1591-04 EC-1591-04 Latch, Mechanical EC-1564 EC-1564 EC-1564 EC-1564 EC-1564 Relay, Control...
  • Page 52 Model: 5Q11 Hydraulic Power Unit 9.10 ELECTRICAL COMPONENTS (continued) PARTS LIST 50 Hz Applications Item Description EC-1598 EC-1598 EC-1598 EC-1598 EC-1598 Rail, Din G-1159-103504 G-1159-103504 G-1159-103504 G-1159-103504 G-1159-103504 Screw, RD HD CRS REC, #10-32 x ½ Long G-1250-1030N G-1250-1030N G-1250-1030N...
  • Page 53 Model: 5Q11 Hydraulic Power Unit 50 Hz Applications Item Description G-1250-1050N G-1250-1050N G-1250-1050N G-1250-1050N G-1250-1050N Flatwasher, ¼ Narrow EC-1956-02 EC-1956-02 EC-1956-02 EC-1956-02 EC-1956-02 Block, IEC Terminal (Red) EC-1591-04 EC-1591-04 EC-1591-04 EC-1591-04 EC-1591-04 Latch, Mechanical EC-1564 EC-1564 EC-1564 EC-1564 EC-1564 Relay, Control...
  • Page 54 Model: 5Q11 Hydraulic Power Unit This page left blank intentionally. 06/2010 − Rev. 05 - 48 -...
  • Page 55 Model: 5Q11 Hydraulic Power Unit 9.10 ELECTRICAL COMPONENTS (continued) 9.10.1 Electrical Components With 100 ft. Input Cord Option Regularly inspect the external power cord for nicks, cuts, abrasion, and fluid damage. Replace power cord if damage is found. See Section 10.0 Provision of Spares for recommended spare fuses.
  • Page 56 Model: 5Q11 Hydraulic Power Unit 9.10.1 Electrical Components With 100 ft. Input Cord Option (continued) PARTS LIST 60 Hz Applications Item Description EC-1598 EC-1598 EC-1598 EC-1598 EC-1597 Rail, Din G-1159-103504 G-1159-103504 G-1159-103504 G-1159-103504 G-1159-103504 Screw, RD HD CRS REC, #10-32 x ½ Long...
  • Page 57 Model: 5Q11 Hydraulic Power Unit 60 Hz Applications Item Description EC-1564 EC-1564 EC-1564 EC-1564 EC-1564 Relay, Control EC-1961-04 EC-1961-04 EC-1961-04 EC-1961-04 EC-1961-04 Jumper, Center EC-1961-02 EC-1961-02 EC-1961-02 EC-1961-02 EC-1961-02 Jumper, Center EC-1961-01 EC-1961-01 EC-1961-01 EC-1961-01 EC-1961-01 Jumper, Center EC-1826 EC-1826...
  • Page 58 Model: 5Q11 Hydraulic Power Unit MAINTENANCE (continued) 9.11 HEAT EXCHANGER ASSEMBLY The Heat Exchanger Assembly does not require regular general maintenance. FIGURE 9.11 − − − − Heat Exchanger Assembly PARTS LIST Fluid Type: MIL-PRF-5606 Item Part Number Description 1 ......Reference Table below ......Heat Exchanger ..........1 2 ......
  • Page 59 Model: 5Q11 Hydraulic Power Unit MAINTENANCE (continued) 9.12 EXTERNAL COMPONENTS Keep HPU clean. Do not allow labels to become damaged; thusly illegible. Regularly inspect casters and floor locks to ensure safe working condition. FIGURE 9.12 − − − − External Components...
  • Page 60 Model: 5Q11 Hydraulic Power Unit MAINTENANCE (continued) 9.13 ADDITIONAL FEATURES 9.13.1 50 ft (15.2 m) Hoses (Option B) Refer to Section 9.6 Hydraulic Hoses concerning hose inspection. PARTS LIST Fluid Type: MIL-PRF-5606 Part Number Description TF-1038-10*300 ....Pressure Hose, 50 ft/15 m ....1 per Option TF-1039-02*300 ....
  • Page 61 Model: 5Q11 Hydraulic Power Unit 9.13 ADDITIONAL FEATURES (continued) 9.13.2 Triple System Refer to Section 9.6 Hydraulic Hoses concerning hose inspection. FIGURE 9.13.2 − − − − Triple System PARTS LIST Fluid Type: MIL-PRF-5606 Item Part Number Description 1 ......Z-6752 ..........Assembly, Pressure Filter ........1 2 ......
  • Page 62 Model: 5Q11 Hydraulic Power Unit 9.13 ADDITIONAL FEATURES (continued) − 9.13.3 Voltage/Phase Monitor (Options G The Voltage/Phase Monitor does not require regular general maintenance. The panel indicator light will illuminate if a tripped condition exists. If the Voltage/Phase Monitor is causing the HPU to shut off, verify the ♦Phase Monitor settings shown.
  • Page 63 Model: 5Q11 Hydraulic Power Unit 9.13 ADDITIONAL FEATURES (continued) 9.13.4 Electric Reservoir Level (Option L) The Electric Reservoir Level switch does not require regular general maintenance. Panel indicator lights will indicate low or high fluid level. NOTE: Wire per Electrical Schematic INS-1725. Reference Wiring Diagram INS-1701. Reference 9.7.1 Electrical Panel (Page 33) for Panel Light.
  • Page 64 Model: 5Q11 Hydraulic Power Unit 9.13 ADDITIONAL FEATURES (continued) 9.13.5 Hand Pump (Option M) Refer to Section 9.6 Hydraulic Hoses concerning hose inspection for general maintenance − − − − on Items 4, 5, 7 and 13 hose assemblies. Refer to Section 9.5.3 Hand Pump (Optional) Filter .
  • Page 65 Model: 5Q11 Hydraulic Power Unit 9.13.5 Hand Pump (Option M) (continued) PARTS LIST Fluid Type: MIL-PRF-5606 Item Part Number Description 1 ......H-1009-01 ..........Pump Handle ........... 1 2 ......HC-1778 ..........Hand Pump, Two Stage ........1 3 ......N-2001-11-S-B ........Elbow, #8 SAE x #8 JIC Flare ......1 4 ......
  • Page 66 Model: 5Q11 Hydraulic Power Unit 9.13.5 Hand Pump (Option M) (continued) 9.13.5.a Two Stage Pump with Relief FIGURE 9.13.9.a − − − − Two Stage Pump with Relief 06/2010 − Rev. 05 - 60 -...
  • Page 67 Model: 5Q11 Hydraulic Power Unit 9.13.5.a Two Stage Pump with Relief (continued) PARTS LIST Fluid Type: MIL-PRF-5606 Item Part Number Description 1 ......519-000..........Pin ..............1 3 ......CXC-990022-001 ........Body ..............1 7 ......505-001..........Plug, Valve Body ..........3 15 ......
  • Page 68 Model: 5Q11 Hydraulic Power Unit 9.13 ADDITIONAL FEATURES (continued) 9.13.6 Towing Trailer (Option N) Capacity: ......4,000 lbs (1,814 kg) Front Axle Capacity: ... 2,000 lbs (907 kg) Rear Axle Capacity: .... 2,000 lbs (907 kg) Tires: ........4.80-8NHS x 6 Ply Rated at 970 lbs (440 kg) (105 psi at 10 mph/7.24 bar at 16 kph)
  • Page 69 Model: 5Q11 Hydraulic Power Unit 9.13.6 Towing Trailer (Option N) (continued) PARTS LIST Item Part Number Description 1 ......59-3502..........Assembly, Drawbar .......... 1 2 ......4700-4 ..........Lockwasher (3/8) ........... 20 3 ......4601-47..........Nut, Hex Head (3/8-24) ........22 4 ......
  • Page 70 9.14.1 Base Unit Part Number Description V-1001 ........ "Made in USA" ..................1 V-1033-01 ......"TRONAIR" ................... 1 V-1050 ........ ISO Electrical Shock Symbol ..............2 V-1365 ........ "SYSTEM PRESSURE" ................ 1 V-1366 ........ "HPU BY-PASS VALVE" ............... 1 V-1374 ........ "ROTATION" ..................1 V-1470 ........
  • Page 71 Kit, Return Filter Element ..............1 Kit, Shaft Seal and Retainer for Main Pump ........... 1 K-3751 Kit, Hand Pump Filter Element (Optional) ..........1 * Not available at time of publishing. Call Tronair for Part Number. 06/2010 − Rev. 05 - 65 -...
  • Page 72 Maximum Fuse Size 12.0 CALIBRATION OF INSTRUMENTATION All gauges on the Hydraulic Power Unit can be either returned to Tronair for calibration or certified by the end user if proper calibration equipment is available. Gauges returned to Tronair for calibration will be tested with standards traceable to N.I.S.T.
  • Page 73 Model: 5Q11 Hydraulic Power Unit 12.2.1 Self Calibration (continued) Method A: Shut off HPU and disconnect from aircraft. Close the calibration port Shut-off Valve on the instrument panel of the HPU. Attach the “Master” calibration gauge to the Calibration Port on the instrument panel.
  • Page 74 Model: 5Q11 Hydraulic Power Unit 12.0 CALIBRATION OF INSTRUMENTATION (continued) 12.3 ANALOG PRESSURE GAUGE (Hand Pump Pressure- Option M Only ) 12.3.1 Self Calibration An accurate pressure calibration gauge is required for calibration of the Hand Pump Pressure gauge. Follow the necessary steps below.
  • Page 75 Manufacturer. 14.0 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components.
  • Page 77 APPENDIX I Declaration Conformity...
  • Page 79 60204-1:1997 HFPA/JIC T2.24.1-1990 ISO 4021:1997 ARP 1247B NFPA 70/NEC 1999 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance representative Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com...
  • Page 81 APPENDIX II Hydraulic Schematic (INS-1955)
  • Page 83 APPENDIX III Electrical Schematic (INS-1608 & INS-2016)
  • Page 85 APPENDIX IV Wiring Diagram (INS-1597 & INS-2046)
  • Page 87 APPENDIX V Lincoln Motor Manual...
  • Page 93 APPENDIX V Oilgear Pump Manual...
  • Page 111 APPENDIX VI Material Safety Data Sheet (MSDS) Hydraulic Fluid...
  • Page 121 APPENDIX VII ANSI/B93.19M-1972 (R1993-Excerpt)
  • Page 127 APPENDIX VIII Instrument Certification Notice...
  • Page 129 Re-calibration should be done on a periodic basis as dictated by the end user's quality system or other overriding requirements. Note that Tronair, Inc. does not supply certificates of calibration on flow meters or pyrometers unless requested at the time of placed order. These instruments are considered reference indicators only and are not critical to the test(s) being performed on the aircraft.