Tronair 11-6644C1010 Operation & Service Manual
  1. Manuals
  2. Brands
  3. Tronair Manuals
  4. Portable Generator
  5. 11-6644C1010
  6. Operation & service manual

Tronair 11-6644C1010 Operation & Service Manual

Gasoline ground power units
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OPERATION & SERVICE MANUAL
Models: 11-6644C1010
11-6644C1010-A1
Gasoline Ground Power Units
08/2023 – Rev. 08
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 11-6644C1010 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Tronair 11-6644C1010

Summary of Contents for Tronair 11-6644C1010

  • Page 1 11-6644C1010-A1 Gasoline Ground Power Units 08/2023 – Rev. 08 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 01/2007 Original Release 11/2008 Modified Parts List 04/2012 Modified Parts List 03/2017 Major revision 06/2017 Modified Parts List 01/2018 Modified Parts List 12/2020 Modified Parts List 06/2017 Modified Parts List 01/2018 Modified Parts List 12/2020 Modified Parts List 12/2022 Modified Parts List 08/2023...

  • Page 3: Table Of Contents

    Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 EXPLANATION OF WARNING & DANGER SIGNS ................... 1 COMPONENT SAFETY FEATURES ........................
  • Page 4 Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units HANDLING ............................... 10 PACKAGING PROTECTION ..........................10 LABELING OR PACKAGING ..........................10 STORAGE COMPATIBILITY ..........................10 STORAGE ENVIRONMENT ..........................10 STORAGE SPACE AND HANDLING FACILITIES ................... 10 TRANSPORTATION ............................... 10 TROUBLE SHOOTING ..............................11 10.0...

  • Page 5: Product Information

    Gasoline Ground Power Units This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 6: Component Safety Features

    2.12 ADDITIONAL SAFETY MEASURES This Ground Power Unit must be used in accordance with the Tronair Operation and Service manual and in accordance with the aircraft manufacturer’s instructions. 12/2022 | Rev. 06...

  • Page 7: Training

    Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units TRAINING TRAINING REQUIREMENTS The employer of the operator is responsible for providing a training program sufficient for the safe operation of the Ground Power Unit. TRAINING PROGRAM The employer-provided operator training program should cover safety procedures concerning use of the Ground Power Unit in and around the intended aircraft at the intended aircraft servicing location.

  • Page 8: Installation

    Output ..................150 amps continuous @ 28.5 VDC 1000 amps peak Width ..................47 in (120 cm) Length – 11-6644C1010 ............60.5 in (154 cm) Length – 11-6644C1010-A1 ........... 72 in (183 cm) Height ..................46 in (116 cm) Weight ..................1,300 lbs (590 kg) Maximum Towing Speed ............

  • Page 9: Batteries

    Open cage roller bearing (can be re-lubricated) Rims ..........Axle Mount 1” bore by 2½" hub length 4 inch diameter Tires: Front and Rear on 11-6644C1010, Front only on 11-6644C1010-A1 Type ..........Tubless Size ..........4.10 – 6 NHS Pressure ........55 psi (3.9 bar) O.D.

  • Page 10: Location And Layout Of Controls

    Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units LOCATION AND LAYOUT OF CONTROLS 6.3.1 Instrumentation and Controls Item Description Light, Hooded Panel Voltmeter, Output 0−50 VDC Ammeter, Output 0-3000 amps Ammeter, Battery 0-300 amps Hourmeter/Tinytach Light, Contactor Energized Control Switch, DC On/Off...

  • Page 11: Preparation Prior To First Use

    Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units PREPARATION PRIOR TO FIRST USE 6.4.1 General Prior to operating the Ground Power Unit, the user should become familiar with the owner’s operating manuals for engine, alternator and batteries found in Appendices II, III and IV.

  • Page 12: Start Up Procedure

    Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units START UP PROCEDURE CAUTION! Ether-based cold start aids must not be used under any circumstances. 6.7.1 Battery Disconnect Switch Move switch to “ON” position 6.7.2 Contactor Power Switch This is a two position, center return, push switch. The switch is “OFF” when centered and green indicator light is out.

  • Page 13: Operating Procedures

    Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units OPERATING PROCEDURES Refer to aircraft manufacturer’s instructions. WARNING! Do not connect cable to aircraft unless aircraft power cable switch is “Off”. SHUT OFF/SHUTDOWN PROCEDURES Aircraft Power Cable Switch “Off” 6.9.1 • Pushing contactor switch in de-energizes the aircraft power cable.

  • Page 14: Packaging And Storage

    Do not set batteries directly on concrete floors. STORAGE SPACE AND HANDLING FACILITIES Width ............47 in (120 cm) Length – 11-6644C1010 ......60.5 in (154 cm) Length – 11-6644C1010-A1 ....... 72 in (183 cm) Height ............46 in (116 cm) Weight ............
  • Page 15 Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units TROUBLE SHOOTING Problem Possible Solution(s) Switch battery to “ON” No indicator lights when key is turned Ensure emergency stop is in out position Check wiring from battery to starter Indicator light is on, engine starter will not energize...
  • Page 16 Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units 10.0 MAINTENANCE 10.1 GENERAL • Periodically inspect Ground Power Unit for loose connections, abrasions to cables and wires, and overall general condition of unit. Make repairs as necessary. • If the Ground Power Unit will be out of service for two months or more, use the following storage procedure: Clean the exterior surfaces of the unit, removing dirt and oil residue.
  • Page 17 If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes on any shipping documents.
  • Page 18 Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units Parts List **When ordering replacement parts/kits, please specify model, serial number and color of your unit.** Item Part Number Description EC-1776 INDICATOR, SHIELD EC-1767 INDICATOR BASE, PANEL MOUNT EC-1768 LAMP, INCANDESCENT 24 VDC...
  • Page 19 Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units Parts List **When ordering replacement parts/kits, please specify model, serial number and color of your unit.** Item Part Number Description EC-1029 SHUNT, 50MV, 300A J-3702 BUSSBAR, INPUT EC-1624-24 FUSE, VERY FAST ACTING J-3703...
  • Page 20 Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units Parts List **When ordering replacement parts/kits, please specify model, serial number and color of your unit.** 12/2022 | Rev. 06 Page | 16...
  • Page 21 Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units Parts List **When ordering replacement parts/kits, please specify model, serial number and color of your unit.** Item Part Number Description H-4257 ENGINE, KOHLER CH620-3157 COMPLETE 19027OS SENSOR, OIL TEMPERATURE G-1100-108006 BOLT, 7/16-14 X 3/4" HEX HD GR 5...
  • Page 22 Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units Parts List **When ordering replacement parts/kits, please specify model, serial number and color of your unit.** Item Part Number Description EC-1656 BATTERY, 12 V J-3711 BAR, CONNECTOR J-1177 BAR, CONNECTOR J-3700-01 HOLD DOWN, BATTERY...
  • Page 23 Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units Parts List – 11-6644C1010 **When ordering replacement parts/kits, please specify model, serial number and color of your unit.** Item Part Number Description J-3427 LEVER Z-7023-01 WELDMENT, TOWBAR Z-6072-01 WELDMENT, STEER AXLE H-2789 HUB, IDLER...
  • Page 24 Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units Parts List – 11-6644C1010-A1 **When ordering replacement parts/kits, please specify model, serial number and color of your unit.** Item Part Number Description H-1780 HANDLE 12019-1 LATCH, FLEXIBLE 12019-2 CATCH PLATE S-2767-01 COVER, PANEL EPA...
  • Page 25 Models: 11-6644C1010, 11-6644C1010-A1 Gasoline Ground Power Units Parts List **When ordering replacement parts/kits, please specify model, serial number and color of your unit.** Item Part Number Description K-4521 KIT, TRAILER CONVERSION; consists of: Z-7561-01 WELDMENT, AXLE U-1148 WHEEL, REAR H-3200...
  • Page 27 APPENDIX I Wiring Diagram...
  • Page 29 APPENDIX II Declaration of Conformity...
  • Page 31 Enter serial number(s) Declaration: Tronair has assessed the equipment described above against the Essential Health and Safety Requirements of one or more Directives. Based on this assessment, the equipment described above is deemed to comply with the directive(s) listed below.
  • Page 33 APPENDIX III Leece-Neville ‘SC’ Series Alternator Service Manual...
  • Page 55 APPENDIX II Delphi Battery Information Delco Battery Bulletin 1B-116 Delphi MSDS...

This manual is also suitable for:

11-6644c1010-a1

Table of Contents