Tronair 5421 Manuals

Manuals and User Guides for Tronair 5421. We have 1 Tronair 5421 manual available for free PDF download: Operation & Service Manual

Tronair 5421 Operation & Service Manual (102 pages)

Hydraulic Power Unit

Brand: Tronair | Category: Portable Generator | Size: 5 MB

Table of Contents
3
Product Information
6
Description
6
Model & Serial Number
6
Manufacturer
6
Function
6
Requirements
6
Safety Information
6
Usage and Safety Information
6
Explanation of Warning & Danger Signs
6
Component Safety Features
7
Functional Safety Features
7
Personal Protection Equipment
7
Safety Guidelines
7
General Comments
7
Preparation Prior to First Use
7
General
7
Servicing Reservoir
7
Connecting Electrical Leads
7
Training
8
Training Requirements
8
Training Program
8
Operator Training
8
Operation
8
Operating Parameters
8
Numerical Values
8
Fluid
8
Physical
9
Motor Driven Hydraulic Pump
9
Electric Motor
9
Filters
10
Hand Pump (Option M)
10
Location & Layout of Controls
11
Front Panel Controls
11
Electrical Control Panel
11
Hydraulic Control Panel
11
Rear Panel Controls
14
Hydraulic Pump Controls
15
Hand Pump Controls (Option M)
16
Split System Controls (Option C)
17
Split System Crossover Check Controls (Option D)
18
Return Back-Pressure with Sight Gauge (Option T)
19
Start up Procedures
20
Procedure for First Time or Different Electrical Supply ONLY
20
Initial Start up of the HPU
20
Preliminary Adjustments for Operation
20
Flow Control Adjustment
20
Pressure Control Adjustment
21
Reservoir Selector Valve Operation
21
Bypass Valve Operation
21
Bleeding Air from System
21
To Easily Purge the Unit of Air
22
SPLIT SYSTEM OPERATION (Option C)
22
To Operate the Split System
22
SPLIT SYSTEM CROSSOVER CHECK (Option D)
22
HAND PUMP OPERATION (Option M)
23
To Operate the Hand Pump
23
Sample Valve
23
Emergency Shut down Procedure
23
Description of Alarm Systems
23
High Fluid Temperature Indicator (Option S)
23
Voltage/Phase Monitor Indicator (Options G − J)
23
High and Low Reservoir Level Indicator (Option L)
23
Clogged Filter Indicator Light (Option R)
23
Infrequent Hpu Use
24
Infrequent HPU Use Start up Procedure
24
Packaging and Storage
25
Packaging Requirements
25
Handling
25
Packaging Protection
25
Labeling of Packaging
25
Storage Compatibility
25
Storage Environment
25
Storage Space and Handling Facilities
25
Transportation
25
Trouble Shooting
26
Hpu will Not Start
26
Flow
26
Reduced Flow
27
PRESSURE or REDUCED PRESSURE
27
Fluid Overheats
27
HAND PUMP (Option M) IS NOT PUMPING FLUID
27
Maintenance
28
General
28
Electric Motor
28
Motor Driven Hydraulic Pump
28
Motor Driven Hydraulic Pump Assembly
29
Motor Driven Hydraulic Pump Replacement Kits List
29
Hydraulic Fluid
30
Filters
30
Pressure Filter
31
Return Filter
32
Hand Pump (Option M) Filter
33
Desiccant Air Filter
34
Hydraulic Hoses
35
Instrument Panel
36
Electric Panel
36
Hydraulic Panel
36
Control Block/Flowmeter
36
System Pressure Relief Valve
40
Check Valve
41
Bypass Valve
42
Flow Control
43
Pressure Control
44
Reservoir Assembly
45
Return Manifold Assembly
47
Return System Pressure Relief Valve
48
PRESSURE FILTER ASSEMBLY (Single System)
49
Electrical Components
50
Electrical Components with 100 Ft. Input Cord Option
52
Heat Exchanger Assembly
56
External Components
57
Additional Features
58
Ft (15.2 M) Hoses (Option B)
58
Split System (Option C)
59
Crossover Check (Option D)
60
Hour Meter (Options E and F)
61
Voltage/Phase Monitor (Options G − J)
62
Pyrometer (Option K)
63
Electric Reservoir Level (Option L)
64
Hand Pump (Option M)
66
Hand Pump (Option M-7)
68
Towing Trailer (Option N)
70
Calibration Port (Option Q)
71
Electric Filter Clogging Indicator (Option R)
72
Electric Over-Temperature (Option S)
73
Return Back-Pressure with Sight Gauge (Option T)
74
9.14.14.A Item 16 Sight Glass Assembly Exploded View
76
Return Sight Gauge (Option U)
77
Return Back Pressure (Option V)
78
Drip Pan (Option 4)
79
Replacement Labels Parts Lists
80
Base Unit
80
Fluid Labels
80
Filter Element Kit Labels
80
Split System (Option C) and Crossover Check (Option D) Labels
81
Pyrometer (Option K) Label
81
Hand Pump (Option M) Labels
81
Calibration Port (Option Q) Labels
81
Back-Pressure Valve with Sight Glass (Option T) Label
81
Provision of Spares
82
Source of Spare Parts
82
Recommended Spare Parts Lists
82
Spare Electrical Parts
82
Spare Parts
82
Calibration of Instrumentation
83
Source of Calibration
83
In Service Support
83
Guarantees/Limitation of Liability
83
Appendices
83

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