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Note: When calculating the equivalent length, do not include piping of the chiller unit. Only field piping must be
considered.
Liquid Line Sizing
In designing liquid lines it is important that the liquid reaches the expansion valve without flash gas, since this gas will
reduce the valve capacity. Because flashing gas can be caused by pressure drop in the line, the pressure losses due to
friction and changes in static head should be kept at minimum.
A check valve must be installed in the liquid line where the ambient temperature can drop below the equipment room
temperature to prevent liquid migration to the condenser and to maintain liquid refrigerant in the line for unit startup (if
thermostatic expansion valve is used, the check valve also help to keep liquid pressure high enough to keep the valve
closed with compressor off).
A relief valve should be installed between the check valve and the expansion avlve.
The liquid line diameter should be as small as possible while maintaining acceptable pressure drop. This is necessary to
minimize refrigerant charge. The total length between the chiller unit and the air-cooled condenser must not exceed 60
equivalent meters.
Liquid line risers in the system will require an additional 11.5 kPa pressure drop per meter of vertical rise. When it is
necessary to have a liquid line riser, make the vertical run immediately after the condenser before any additional
restrictions. The liquid line risers must not exceed 3 meters in height from the condenser liquid line connection (see
Figure 22). The liquid line does not have to be pitched.
Liquid lines are not typically insulated. However, if the lines are exposed to solar heat gain or temperatures exceeding
43°C, sub-cooling may be effected. In these situations, insulate the liquid lines.
Reference for liquid line sizing is shown in Table 3. It has to be used for reference only, for circuit working with
condensing temperature equal to 55°C and 5°C subcooling at the condenser outlet. Line dimensioning is responsibility of
plant designer, use ASHRAE Refrigeration Handbook or other suitable design guide.
Circuit
Capacity
kW
5
300
1-1/8
350
1-1/8
400
1-1/8
450
1-1/8
Discharge (Hot Gas) Line Sizing
Discharge line size is based on the velocity needed for proper chiller operation handling oil properly and protecting
compressor from damage that can result from condensing liquid refrigerant during shutdown.
D–EIMWC00408-16EN - 20/60
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Table 2 - Equivalent Lengths (in meters)
Line Size
OD (inches)
1/4
3/8
1/2
5/8
3/4
7/8
1-1/8
1-3/8
1-5/8
2-1/8
2-5/8
3-1/8
Table 3 - Liquid line sizes
Total Equivalent Length (meters)
10
15
20
1-1/8
1-3/8
1-3/8
1-3/8
1-3/8
1-3/8
1-3/8
1-3/8
1-3/8
1-3/8
1-3/8
1-3/8
Angle
Short
Valve
Radius
Radius EL
EL
5.8
0.8
7.3
1.2
7.3
1.4
7.6
1.7
7.6
2.0
8.5
2.4
8.8
0.8
10.1
1.0
10.4
1.2
11.9
1.6
13.4
2.0
14.3
2.4
25
30
1-3/8
1-3/8
1-3/8
1-3/8
1-3/8
1-5/8
1-5/8
1-5/8
Long
0.6
0.9
1.0
1.2
1.4
1.6
0.6
0.7
0.8
1.0
1.3
1.6
40
50
1-3/8
1-5/8
1-5/8
1-5/8
1-5/8
1-5/8
1-5/8
2-1/8
60
1-5/8
1-5/8
1-5/8
2-1/8
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