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Mosa CT 230 SX PLUS Use And Maintenance Manual
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Mosa CT 230 SX PLUS Use And Maintenance Manual

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CT 230 SX PLUS
1 2 0 8
372859003 - GB
USE AND MAINTENANCE MANUAL
SPARE PARTS CATALOG
06/04/05 37285M00
preparato da UPT
approvato da DITE

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Summary of Contents for Mosa CT 230 SX PLUS

  • Page 1 CT 230 SX PLUS 1 2 0 8 372859003 - GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 06/04/05 37285M00 preparato da UPT approvato da DITE...
  • Page 3 DESCRIPTION OF THE MACHINE CT 230 SX © MOSA REV.0-12/08 Main characteristics of the unit: • Control of current with CHOPPER technology at high frequency • Check the maximum engine power • Maximum welding current 210A/20V • Arc force for cellulosic electrodes •...
  • Page 5 1.2-05/03 UNI EN ISO 9001 : 2000 The advantages for MOSA clients are: MOSA has certified its quality system according to UNI EN ISO 9001:2000 to ensure a constant, high · Constant quality of products and services at the quality of its products. This certification covers the high level which the client expects;...
  • Page 6 Index CT 230 SX © MOSA REV.1-12/07 DESCRIPTION OF THE MACHINE M 01 QUALITY SYSTEM M 1.01 COPYRIGHT M 1.1 NOTES M 1.4 CE MARK M 1.5 TECHNICAL DATA M 2 - ... SYMBOLS AND SAFETY PRECAUTIONS M 2.5 -…. INSTALLATION AND ADVICE BEFORE USE M 2.6...
  • Page 7 We advise you to pay attention to the pages concerning the security (see page M1.1). All rights are reserved to said Company. © It is a property logo of MOSA division of B.C.S. S.p.A. All other possible logos contained in the documentation are registered by the respective owners.
  • Page 8 (fastenings, holes, electric or mechanical devices, incorrect maintenance. The manual is for qualified others..) if not duly authorized in writing by MOSA: personnel, who knows the rules: about safety and the responsibility coming from any potential...
  • Page 9 CE MARK © MOSA REV.4-10/07 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment.
  • Page 10 Technical data CT 230 SX © MOSA REV.2-12/08 The CT 230 engine driven welder is a unit which ensures the function as: a) a current source for are welding b) a current source for the auxiliary generation Unit meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as: engine, alternator, electric and electronic controls, the fairing or a protective structure.
  • Page 11 SYMBOLS AND SAFETY PRECAUTIONS GE_, MS_, TS_ © MOSA 1.0-11/99 SYMBOLS IN THIS MANUAL SAFETY PRECAUTIONS The symbols used in this manual are designed to call DANGEROUS your attention to important aspects of the operation of the machine as well as potential hazards and dangers This heading warns of an immediate danger for persons for persons and things.
  • Page 12 GE_, MS_, TS_ © MOSA 1.1-04/03 SYMBOLS PROHIBITIONS (for all MOSA models) No harm for persons Use only with safety clothing - STOP - Read absolutely and be duly attentive It is compulsory to use the personal protection means given in equipment.
  • Page 13 INSTALLATION AND ADVICE BEFORE USE GE_, MS_, TS_ © MOSA 1.0-06/00 The installation and the general advice concerning the operations, are finalized to the correct use of the machine, in the place where it is used as generator group and/or welder.
  • Page 14 PRECAUTION (ENGINE DRIVEN WELDER) GE_, MS_, TS_ 2-5- © MOSA 1.0-03/00 INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity.
  • Page 15 INSTALLATION AND ADVICE © MOSA REV.1-06/07 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature.
  • Page 16 Installazione Luftzirkulation Installation Instalación CT 230 SX Installation CT 230 YSX CC/CV © MOSA REV.1-12/07 M1.4 M1.4 A...
  • Page 17 UNPACKING GE_, MS_, TS_ © MOSA 1.1-02/04 NOTE ☞ Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conforms to local rules and regula- tions. When receiving the goods make sure that the prod-...
  • Page 18 TRANSPORT AND DISPLACEMENTS COVERED UNITS GE_, MS_, TS_ © MOSA 1.0-01/01 NOTE In case you should transport or move the machine, keep to the instructions as per the figures. Make the transportation when the machine has no petrol in its tank, no oil in the engine and and electrolyte in the battery.
  • Page 19 CTM2 ASSEMBLY © MOSA 1.0-10/01 ATTENTION The CTM accessory cannot be removed from the machine and used separately (actioned manually or following vehicles) for the transport of loads or anyway for used different from the machine movements. Note : Lift the machine and assemble the parts as shown in the drawing...
  • Page 20 RECOMMENDED OIL MOSA recommends selecting AGIP engine oil. Refill the tank with good quality diesel fuel, such as Refer to the label on the motor for the recommended automobile type diesel fuel, for example.
  • Page 21 ENGINE STARTING - STOPPING THE ENGINE CT 230 SX © MOSA REV.0-04/05 STOPPING THE ENGINE Check daily ☞ Before stopping the engine it is compulsory to effect the following operations: - stop to draw three/single-phase current from the auxiliary sockets.
  • Page 22 CONTROLS LEGENDE © MOSA REV.1-10/07 Hydraulic oil level light Button indicating light 30 l/1' PTO HI Battery voltmeter Welding socket ( + ) Engine control unit EP2 Remote control socket Welding socket ( - ) E.A.S. connector Button indicating light 20 l/1' PTO HI...
  • Page 23 Comandi Bedienelemente Controls Mandos CT 230 SX Commandes © MOSA REV.1-07/06...
  • Page 24 USE AS WELDER CT 230 SX © MOSA REV.0-04/05 WELDING CURRENT REGULATOR This symbol (Norm EN 60974-1 security Position welding current adjusting standards for arc welders ) signifies that the knob (T) in correspondance of the welder can be used in areas with increased chasen current value, so as risk of electrical shock.
  • Page 25 CT 230 SX USE AS A GENERATOR GE 6000 - 6500 SX/GS GE 7000 SX/GA © MOSA REV.0-06/99 ☞ THERMOPROTECTION It is strictly forbidden to connect the group to the public mains a/o to another source of If you overload the genset the thermoprotection will electric power.
  • Page 26 ACCESSORY USE REMOTE CONTROL TC2 / TC2/50 REV.1-06/05 PUSH AND SCREW TIGHT The remote control device for regulating the welding current is connected to the front panel by means of a multipole connector. To regulate the current from the TC2 / TC2/50, move the switch (7), located above the multipole connector (8), to "ON"...
  • Page 27 USE OF THE PROTECTION ENGINE PROTECTION 39.4 ES - EV © MOSA 1.1-04/03 ENGINE PROTECTION (ES - EV) The devices ES or EV ensure the protection of the engine in case of low oil pressure or engine high temperature. The system consist of electronic card of control...
  • Page 28 40.1 Trouble shooting REV.0-02/11...
  • Page 29 40.2 Trouble shooting REV.0-02/11...
  • Page 30 40.3 Trouble shooting REV.0-02/11...
  • Page 31 MAINTENANCE © MOSA 1.0-09/05 WARNING Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any ● reason the machine must be operated while working inside, pay attention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine...
  • Page 32 STORAGE GE_, MS_, TS_ © MOSA 1.0-06/00 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine.
  • Page 33 - tank fuel - engine lubricating oil - cooling liquid from the engine - battery NOTE: MOSA is involved with custing off the machine only for the second hand ones, when not reparable. This, of course, after authorization.
  • Page 34 Dimensioni Dimensions Dimensiones CT 230 SX Dimensions CT 230 YSX CC/CV © MOSA REV.0-04/05 1048 SUPER SILENCED Ø 14 n°2 fori Ø n°2 fori 1410...
  • Page 35 MS_, TS_ RECOMMENDED ELECTRODES (In accordance with A.W.S Standard) © MOSA 1.0-10/03 The information here below are to be intended only as indicative since the above norm is much larger. For further details please see the specific norms and/or the manufacturers of the product to be used in the welding process.
  • Page 36 CT 230 SX © MOSA REV.0-04/05 Legenda schema elettrico Electrical system legende Legende des schemas electriques : Alternatore Alternator A : Alternateur : Condensatore Capacitor C : Condensateurs : Fusibile Fuse F : Fisible : Presa 400V trifase 400V 3-phase socket G : Prise 400V triphasé...
  • Page 37 Schema elettrico Electric diagram CT 230 SX 61.1 Schemas electriques © MOSA REV.0-04/05...
  • Page 38 Schema elettrico Electric diagram CT 230 SX 61.2 Schemas electriques © MOSA REV.0-04/05...
  • Page 39 Schema elettrico Electric diagram CT 230 SX 61.3 Schemas electriques © MOSA REV.0-04/05...
  • Page 41 1.0-03/00 MOSA guarantees that any request for spare parts will be satisfied. To keep the machine in full working order, when replacement of MOSA spare parts is required, always ask for genuine parts only. The requested data are to be found on the data plate located on the machine structure, quite visible and easy to consult.
  • Page 42 Ricambi Spare parts CT 230 SX Piéces de rechange © MOSA REV.1-07/06...
  • Page 43 Tavola ricambi Spare parts table CT 230 SX 15.1 Table piéces de rechange © MOSA REV.2-12/08 Pos. Rev. Cod. Descr. Note 107509702 MANOPOLA REG.CORRENTE SALDAT. / KNOB,WELDING CURRENT REGULAT. 836709715 POTENZIOMETRO / WELDING CURRENT REGULATOR 0000836709701 POTENZIOMETRO / WELDING CURRENT REGULATOR...
  • Page 44 Ricambi Spare parts CT 230 SX Piéces de rechange © MOSA REV.0-04/05...
  • Page 45 Tavola ricambi Spare parts table CT 230 SX 16.1 Table piéces de rechange © MOSA REV.2-12/08 Pos. Rev. Cod. Descr. Note 372802038 RONDELLA DI BLOCCAGGIO 372803036 TIRANTE ALBERO ROTORE 272506010 CONVOGLIATORE ARIA 105111290 VENTOLA CON FASCETTA 6050090 ANELLO ELASTICO 1001070...
  • Page 46 Ricambi Spare parts CT 230 SX Piéces de rechange © MOSA REV.2-12/08 (qm) (qm)
  • Page 47 Tavola ricambi Spare parts table CT 230 SX 17.1 Table piéces de rechange © MOSA REV.3-12/08 Pos. Rev. Cod. Descr. Note 372808121 COPERTURA SCATOLA ELETTRICA 372802071 GUARNIZIONE X COLL. SCARICO(FORN. MOTOR. 372802135 DEFLETTORE SCARICO ARIA MOTORE 256602228 FILTRO GASOLIO 372801082 TRAVERSA PROTEZIONE SIL.
  • Page 48 Ricambi Spare parts CT 230 SX Piéces de rechange CT 230 YSX CC/CV © MOSA REV.0-04/05 (qm) (qm)
  • Page 49 Tavola ricambi Spare parts table CT 230 SX 18.1 Table piéces de rechange © MOSA REV.0-04/05 Pos. Rev. Cod. Descr. Note 356708270 PERNO PER CERNIERA 356728005 CARENATURA 356728143 DEFLETTORE ARIA PER CAREN. 309509005 GUARNIZIONE (qm) 372808115 MOLLA A GAS 307018024...
  • Page 50 Tavola ricambi Spare parts table CT 230 SX Table piéces de rechange © MOSA REV.0-04/05...
  • Page 51 Tavola ricambi Spare parts table CT 230 SX 19.1 Table piéces de rechange © MOSA REV.0-04/05 Pos. Rev. Cod. Descr. Note 372802139 FASCIA FISSAGGIO SERBATOIO 209702242 RACCORDO 372822020 SERBATOIO CARBURANTE 356722050 SILENZIATORE SCARICO 372801050 BASAMENTO 372809875 INDICATORE RISERVA CARBURANTE 272822228...
  • Page 52 CTM 2 372800130 © MOSA 1.0-10/01 Pos. Rev. Cod. Descr. Descr. Note 102042490 RUOTA WHEEL 372801234 MANIGLIA DX DI STAZIONAMENTO STANDING KNOB 372801235 MANIGLIA SX DI STAZIONAMENTO STANDING KNOB (LEFT) 372801160 ASSALE AXLE 6075020 COPIGLIA PIN, SPLIT...
  • Page 53 TC 2 / TC2-50 209510018 - 930600000 © MOSA REV.1-07/07 100% SELETTORE CORRENTE RANGE 100% 130 A max TELECOMANDO REMOTE CONTROL REMOTE CONTROL 100% 4 (TC 2) 4A (TC 2/50) 11 (TC 2) 11A (TC 2/50) Pos. Cod. Descr. Note...
  • Page 56 MOSA div. della BCS S.p.A. Stabilimento di Viale Europa, 59 20090 Cusago (MI) Italia Tel. + 39 - 0290352.1 Fax + 39 - 0290390466...