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Summary of Contents for Mosa CT 350 LSX
- Page 1 CT 350 LSX 0 1 1 1 373129003 - GB USE AND MAINTENANCE MANUAL DRAFT © MOSA 19/01/11 37312M00 preparato da UPT approvato da DITE...
- Page 2 DESCRIPTION OF THE MACHINE CT 350 LSX CT 350 LSX CC/CV REV.0-06/10 The CT 350 engine driven welder is a unit which ensures the function as: a) a current source for are welding b) a current source for the auxiliary generation...
- Page 3 · Competent support in the solution of problems; ofthe International Certification Network IQNet, · Information and training in the correct applicatio- awarded the official approval to MOSA after an- nand use of the products to assure the security examination of its operations at the head office ofthe operator and protect the environment;...
- Page 4 Index CT 350 LSX REV.0-01/11 DESCRIPTION OF THE MACHINE M 01 QUALITY SYSTEM M 1.01 COPYRIGHT M 1.1 NOTES M 1.4 CE MARK M 1.4.1 DECLARATION OF CONFORMITY M 1.5 TECHNICAL DATA M 1.6 TECHNICAL DATA SAFETY PRECAUTIONS M 2.1 SYMBOLS M 2.5 -….
- Page 5 We advise you to pay attention to the pages concerning the security (see page M1.1). All rights are reserved to said Company. © It is a property logo of MOSA division of B.C.S. S.p.A. All other possible logos contained in the documentation are registered by the respective owners.
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Page 6: Notes About The Manual
(fastenings, holes, electric or mechanical devices, incorrect maintenance. The manual is for qualified others..) if not duly authorized in writing by MOSA: personnel, who knows the rules: about safety and the responsibility coming from any potential... - Page 7 CE MARK © MOSA REV.4-10/07 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment.
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Page 8: Dichiarazione Di Conformita
Dichiarazione conformità Konformitätserklärung Declaration of conformity Declaración de conformidad CT 350 LSX CC/CV 1.4.1 Déclaration de conformité REV.0-06/10 BCS S.p.A. Stabilimento di Cusago, 20090 (MI) - Italia V.le Europa 59 Sede legale: Tel.: +39 02 903521 Via Marradi 1 Fax: +39 02 90390466... - Page 9 Technical data CT 350 LSX REV.0-01/11 Technical data CT 350 LSX CC/CV GENERATOR Three-phase generation 10 kVA / 400 V / 14.4 A Single-phase generation 5 kVA / 230 V / 21.7 A Single-phase generation 2.5 kVA / 110 V / 22.7 A...
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Page 10: Static Characteristics
Technical data CT 350 LSX REV.0-01/11 Technical data CT 350 LSX C.C. WELDING Duty cycle 350A/35% - 300A/60% - 250A/100% Welding current electronic regulation 20 - 350A Open circuit voltage C.C. STATIC CHARACTERISTICS SIMULTANEOUS UTILISATION LIMITS WELDING CURRENT (CC) [A]... -
Page 11: Symbols In This Manual
SYMBOLS AND SAFETY PRECAUTIONS GE_, MS_, TS_ © MOSA 1.0-11/99 SYMBOLS IN THIS MANUAL SAFETY PRECAUTIONS The symbols used in this manual are designed to call DANGEROUS your attention to important aspects of the operation of the machine as well as potential hazards and dangers This heading warns of an immediate danger for persons for persons and things. -
Page 12: Symbols And Safety Precautions
SYMBOLS AND SAFETY PRECAUTIONS © MOSA REV.2-06/10 SYMBOLS PROHIBITIONS No harm for persons Use only with safety clothing - STOP - Read absolutely and be duly attentive It is compulsory to use the personal protection means given in equip- ment. -
Page 13: Explosive Atmosphere
INSTALLATION AND ADVICE BEFORE USE GE_, MS_, TS_ © MOSA 1.0-06/00 The installation and the general advice concerning the operations, are finalized to the correct use of the machine, in the place where it is used as generator group and/or welder. - Page 14 PRECAUTION (ENGINE DRIVEN WELDER) GE_, MS_, TS_ 2-5- © MOSA 1.0-03/00 INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity.
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Page 15: Gasoline Engines
INSTALLATION AND ADVICE © MOSA REV.1-06/07 Check that the air gets changed completely and the hot INSTALLATION AND ADVICE BEFORE USE air sent out does not come back inside the set so as to cause a dangerous increase of the temperature. - Page 16 Installazione e dimensioni Luftzirkulation und abmessungen Installation and dimensions Instalación y dimensiones Installation et dimensions CT 350 LSX CC/CV REV.0-06/10...
- Page 17 UNPACKING © MOSA 1.1-02/04 NOTE ☞ Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conforms to local rules and regula- tions. When receiving the goods make sure that the prod-...
- Page 18 TRANSPORT AND DISPLACEMENTS COVERED UNITS © MOSA REV.1-06/10 NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations.
- Page 19 TRANSPORT AND DISPLACEMENTS COVERED UNITS © MOSA REV.1-06/10 NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations.
- Page 20 CTM330 ASSEMBLY CTL330 6.17 REV.0-06/10 ATTENTION The CTL accessory cannot be removed from the machine and used separately (actioned manually or following vehicles) for the transport of loads or anyway for used different from the machine movements. TRAILERS The machines provided for assembling the accessory (slow towing trolley) can be towed up to a maximum speed of 40 Kms/hour on asphalted surfaces.
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Page 21: Grounding Connection
LUBRICANT motor. RECOMMENDED OIL MOSA recommends selecting AGIP engine oil. Refill the tank with good quality diesel fuel, such as Refer to the label on the motor for the recommended automobile type diesel fuel, for example. -
Page 22: Starting The Engine
STARTING THE ENGINE CT 350 LSX CT 350 LSX CC/CV REV.0-06/10 Check daily If the motor does not start within 15 seconds, the non starting alert will intervene: the two LEDs “Engine running” and “glow plug” will flash al- ternately (see motor protection description). -
Page 23: Stopping The Engine
STOPPING THE ENGINE TS 350 YSX BC CT 350 LSX CC/CV REV.0-09/07 STOP For shutdown under normal conditions, proceed as follows: 1. Break the welding process in course 2. Break the production of a.c. auxiliary generation dividing the loads or opening the GFI (D). - Page 24 CONTROLS LEGENDE © MOSA REV.1-10/07 Hydraulic oil level light Button indicating light 30 l/1' PTO HI Battery voltmeter Welding socket ( + ) Engine control unit EP2 Remote control socket Welding socket ( - ) E.A.S. connector Button indicating light 20 l/1' PTO HI...
- Page 25 Comandi Bedienelemente Controls Mandos CT 350 LSX CC/CV Commandes REV.0-06/10...
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Page 26: Welding Mode Selection
WELDING ANALOG CONTROL 33.1 © MOSA REV.0-11/07 WELDING MODE SELECTION Two welding modes can be selected by setting accordingly the mode switch on the Control Panel: Constant Current (CC) or Constant Voltage (CV). CC is used for various types of electrode welding CV is used for wire welding. -
Page 27: Optional Remote Control
WELDING ANALOG CONTROL 33.1 © MOSA REV.0-11/07 OPTIONAL REMOTE CONTROL OPTIONAL VRD FEATURE (VRD = Voltage Reduction Device) The welding current can also be set from a distance using the optional remote control. Once the remote Each time the welding process is interrupted for more control is connected to the connector (X1), the than 3 seconds, the VRD feature is activated. -
Page 28: Remote Control
USE AS WELDER CT 350 LSX CT 350 LSX CC/CV REV.0-06/10 This symbol (Norm EN 60974-1 security standards for arc welders) signifies that the welder can be used in areas with increased risk of electrical shock. ATTENTION The welding sockets, after the machine is started (see page M 21), also with no cables, are anyway under voltage. -
Page 29: Thermal Protection
WELDING DIGITAL CONTROL USE AS A GENERATOR REV.1-06/10 minutes to allow the thermal WARNING protection to cool down. PUSH TO Before resetting by pressing It is strictly forbidden to connect the group to RESET the central button and then the public mains and/or to any other source connect the load again. -
Page 30: Accessory Use
REMOTE CONTROL ACCESSORY USE RC2 (PL Version) 38.10 RC2/90° (PL Version) REV.2-09/10 PUSH AND SCREW TIGHT PUSH AND SCREW TIGHT The remote control RC, which regulates the welding current in the CC (STICK welding) mode and the welding voltage in the CV (MIG/MAG welding), is connected to the front panel by means of a multipole connector. - Page 31 ACCESSORY USE REMOTE CONTROL 38.12 REV.0-06/10 PUSH AND SCREW TIGHT The remote control device for regulating the welding current is connected to the front panel by means of a multipole connector. When the remote control is connected to the remote control connector (8), it is functional and automati- cally excludes the front panel regulation.
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Page 32: Specification
PROTECTIONS EP7 ENGINE PROTECTION 39.13 © MOSA REV.0-10/07 Description Specification The EP7 includes the basic safeguards to protect DC Supply, Battery Plant 8V up to 36 Vdc Static Outputs (short circuit proof) 200 mAdc an DIESEL engine. The EP7 features 7 LEDs, 3... - Page 33 40.1 Trouble shooting REV.0-02/11...
- Page 34 40.2 Trouble shooting REV.0-02/11...
- Page 35 40.3 Trouble shooting REV.0-02/11...
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Page 36: Electrical Panels
STRENUOUS OPERATING CONDITIONS and mechanic components consumed in normal use, by Under extreme operating conditions (frequent stops the Assistance Authorized Center as well as by MOSA. and starts, dusty environment, cold weather,extended periods of no load operation, fuel with over 0.5% sulphur The replacement of tires (for machines equipped with content) do maintenance more frequently. -
Page 37: Gasoline Engine
STORAGE GE_, MS_, TS_ © MOSA 1.0-06/00 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine. - Page 38 - tank fuel - engine lubricating oil - cooling liquid from the engine - battery NOTE: MOSA is involved with custing off the machine only for the second hand ones, when not reparable. This, of course, after authorization.
- Page 39 MS_, TS_ RECOMMENDED ELECTRODES (In accordance with A.W.S Standard) © MOSA 1.0-10/03 The information here below are to be intended only as indicative since the above norm is much larger. For further details please see the specific norms and/or the manufacturers of the product to be used in the welding process.
- Page 40 ELECTRICAL SYSTEM LEGENDE © MOSA REV.7-10/09 : Alternator : Insulation moitoring : Commutator/switch : Wire connection unit : E.A.S. connector : Key switch, on/off : Capacitor : E.A.S. PCB : QEA control unit : G.F.I. : Booster socket : Connector, PAC...
- Page 41 Schema elettrico Electric diagram CT 350 LSX 61.1 Schemas electriques CT 350 LSX CC/CV REV.0-06/10...
- Page 42 Schema elettrico Electric diagram CT 350 LSX 61.2 Schemas electriques CT 350 LSX CC/CV REV.0-04/05...
- Page 43 Schema elettrico Electric diagram CT 350 LSX 61.3 Schemas electriques CT 350 LSX CC/CV REV.0-06/10...
- Page 44 Schema elettrico Electric diagram CT 350 LSX 61.4 Schemas electriques CT 350 LSX CC/CV REV.0-06/10...
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