Soler & Palau ELEKTRODESIGN DUOVENT COMPACT RV TOP 800 Instruction Manual

Soler & Palau ELEKTRODESIGN DUOVENT COMPACT RV TOP 800 Instruction Manual

Ventilation unit with heat recuperation
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INSTRUCTION MANUAL
www.elektrodesign.cz
DUOVENT
COMPACT RV TOP
®
Ventilation unit with heat recuperation
SALE PRAGUE
Boleslavova 15, 140 00 Prague 4
Tel.: +420 241 00 10 10–11
CENTRAL WAREHOUSE
Boleslavská 1420, 250 01 Stará Boleslav
Tel.: +420 326 90 90 20, 30

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Summary of Contents for Soler & Palau ELEKTRODESIGN DUOVENT COMPACT RV TOP 800

  • Page 1 INSTRUCTION MANUAL www.elektrodesign.cz DUOVENT COMPACT RV TOP ® Ventilation unit with heat recuperation SALE PRAGUE Boleslavova 15, 140 00 Prague 4 Tel.: +420 241 00 10 10–11 CENTRAL WAREHOUSE Boleslavská 1420, 250 01 Stará Boleslav Tel.: +420 326 90 90 20, 30...
  • Page 2: Table Of Contents

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® Obsah 1. General..........................3 1.1 Introduction ........................3 1.2 Warranty ........................3 1.3 Safety regulations ......................4 2. General..........................4 3. Technical data .........................4 3.1 Manufacturing and information labels ...............4 3.2 Basic dimensions .......................7 3.3 General technical data ....................8 3.4 Operation conditions ....................10 3.5 Declaration of conformity ..................10...
  • Page 3: General

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 1. GENERAL 1.1 INTRODUCTION This manual is intended for ventilation units with heat recuperation DUOVENT COMPACT RV TOP. Its purpose is to provide as much informati- ® on as possible for the safe installation, commissioning and use of this equipment. Due to the fact that our products are constantly evolving, we reserve the right to change this manual without prior notice.
  • Page 4: Safety Regulations

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 1.3 SAFETY REGULATIONS Adherence to these instructions should not pose any safety, health or environmental risks in accordance with EC directives (CE marked). The same applies to other products used in the device or during installation. Consider the following warnings: –...
  • Page 5 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® Key to distinguish the variants of DUOVENT Compact RV TOP recuperation units („TYPE“ field on the label): ® D U O V E N T C O M P A C T R V 4 2 0 0 T D I D X M X K L G 4 + F 7 / M 5 D V A V L T O P 1 –...
  • Page 6 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® NOTICE ON CONNECTION OF FAN MOTOR PROTECTIONS WARNING OF THE NECESSITY OF INSULATION OF THE ANTIFREEZE PROTECTION CONTACT SENSOR WARNING - DO NOT OPERATE THE UNIT WHILE CONSTRUCTION WORK IN PROGRESS AIR FLOW CALCULATION PLATE LOCATED AT FAN SUCTION PRESSURE ORIFICE PORT WARNING LABELS Labels to identify the type of air stream:...
  • Page 7: Basic Dimensions

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 3.2 BASIC DIMENSIONS OF DUOVENT COMPACT RV TOP UNITS ® Rozměry jednotek DUOVENT Compact RV TOP bez směšovací klapky Dimensional diagram of DUOVENT Compact RV TOP without mixing flap (drawn position of the unit „L“) ®...
  • Page 8: General Technical Data

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® Rozměry DUOVENT COmpact RV TOP se směšovací klapkou Dimensional diagram of DUOVENT Compact RV TOP with mixing flap (drawn position of the unit „L“) ® CONNECTING PIPE OF WATER HEATING DIGIREG CONNECTING PIPE OF WATER COOLER...
  • Page 9 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® nominal voltage inlet/exhaust fan heater cooler efficiency* unit max. control system weight** airflow power* air flow Digireg without MX/ ® [V/Hz] with MX Type [kW] max. input current power* current [kg] power [kW]...
  • Page 10: Operation Conditions

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 3.4. OPERATION CONDITIONS The unit can be used in rooms normal according to IEC 60364-5-51, resp. ČSN 332000-5-51 ed. 3, ČSN 332000-1 ed.2. The ambient tempera- ture must be between -20 and +40 °C. The unit can transport air without solid, fibrous, sticky, aggressive chemical and explosive additives.
  • Page 11: Installation

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 5. INSTALLATION The unit can only be installed by a professional installation company authorized in accordance with the Trade Licensing Act. 5.1 PLACE OF INSTALLATION The unit can only be installed in accordance with the „Environmental Protocol“, in which the characteristics of all devices that can be placed in this space are clearly defined, and it is not possible to place devices that would affect these conditions in any way.
  • Page 12: Distances From Building Structures (Service Space)

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 5.1.1 DISTANCES FROM BUILDING STRUCTURES (SERVICE SPACE) Observe the minimum recommended distances from all obstacles to ensure easy maintenance and operation of the unit. If the unit is fitted with Digireg regulation system, it is necessary to ensure free space from the system distribution box of at least 800 mm and the space for free ®...
  • Page 13: Connection To Air Distribution Lines

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 5.2.2 CONNECTION TO AIR DISTRIBUTION LINES Before connecting, check the markings and directions of the air flow in the unit. Component arrangement diagram and airflow directions: Diagram of the arrangement of the unit components Diagram of the arrangement of the unit components DUOVENT COMPACT RV TOP without mixing...
  • Page 14: Connection Of Electric Heater

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 5.2.3 CONNECTION OF ELECTRIC HEATER (MARKED „DI“ IN UNIT CODE) The unit equipped with an electric DI heater is connected to the relevant control system and further to the electrical network. The general safety regulations for the assembly and installation of electrical equipment apply to this equipment.
  • Page 15: Connection Of Water Heater

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® Example of connection of the two section electric heater terminal block: SAFETY THERMOSTAT AUTOMATIC RESET EMERGENCY THERMOSTAT MANUAL RESET The terminal block area of the DUOVENT COMPACT RV TOP units is accessible by removing the fixed panel with the release button cover. ®...
  • Page 16 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® For the water heater to function properly, it is necessary to bleed the heater after connecting and filling the system with heating water. The vent screws are located directly at the heat exchanger connection necks. The vent screws are accessible from the outside of the service side. vent screw drain screw Before starting service work on the heat exchanger (when replacing it), it is necessary to drain the heating water distribution system connected...
  • Page 17: Connection Of Water Cooler

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 5.2.5 CONNECTION OF WATER COOLER The unit fitted with the water heater (unit code DCA or DCB) is connected to the heating media by means of three-way mixing unit (see „Types of ESU control units“).
  • Page 18: Connection Of Direct Evaporator

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 5.2.6 CONNECTION OF DIRECT EVAPORATOR The unit equipped with a direct evaporator (DX, DXr) is connected via a Cu pipe to the appropriate condensing unit or heat pump (the method and design of the connection is not the subject of these installation instructions).
  • Page 19 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® Scheme of overpressure siphon (type SF-P 400 PR): + p (Pa) bottom edge of the condensate tray unit p bar (Pa) floor level Siphon working height: h = 10 + (Δp / 10) …. (mm) Δp …...
  • Page 20: Circulation (Mixing) Flap

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 5.2.8 CIRCULATION (MIXING) FLAP The unit of MX variant features integrated mixing flap located in front of the rotating exchanger in direction of the exhaust air (ETA). This flap allows you to efficiently mix part of the exhaust air with fresh air or allows the circulation mode of the unit. In this mode only inlet fan is in operation.
  • Page 21: Frequency Converter Of Rotary Heat Exchanger

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 5.2.10 FREQUENCY CONVERTER OF ROTARY HEAT EXCHANGER The rotation exchanger is regulated by a frequency converter (e.g. type VFVN 0010-1L-0001-1), when the speed of the rotation exchanger is in the range 11–13 rpm. The frequency converter is accessible by opening the service side door in the airflow section on the ETA side. Location of the frequency converter for DUOVENT COMPACT RV 800-6000 TOP: ®...
  • Page 22: Basic Accessories

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 5.2.11 BASIC ACCESSORIES 5.2.11.1 CONDENSATE DRAIN TRAPS Condensate traps must be ordered as a separate item as they are not included with the unit. Scheme of vacuum siphon (SF-P 300): - p (Pa) bottom edge of the condensate tray unit...
  • Page 23: Control Node For Esu Water Heater And Esuch Water Cooler

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 5.2.11.2 CONTROL NODE FOR ESU WATER HEATER AND ESUCH WATER COOLER The ESU or ESUCH unit must be ordered as a separate item because they are not included with the unit. The mixing control unit is used to control the flow or temperature of heating (cooling) water to the water heaters/coolers.
  • Page 24: Electrical Installation

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® Heating Cooling Mixing Distributing 6. ELECTRICAL INSTALLATION In general, it is necessary to observe the provisions of ČSN 12 2002 and other related regulations. The device must be disconnected from the mains during any inspection or service activities.
  • Page 25 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® Fan connection terminal block for sizes RV 800 TOP, RV 800 MX TOP (with fan type R3G): TERMINAL BLOCK 1.4 customer side interface full speed adjustable speed speed adjustable via potentiometer foll.
  • Page 26: Connection Of Electric Heater

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 6.2 CONNECTION OF ELECTRIC HEATER The cables of the electric heater are led to the terminal board of the electric heater and properly marked for the subsequent connection of the control and management system.
  • Page 27: Installation

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® CAUTION! For units with a direct evaporator (marked DX and DXr in the unit code), it is possible to maintain the required air temperature in the room with accuracy, depending on the correctness of the project and the correct function and setting of the ventilation system with accuracy of ±2°C.
  • Page 28: Technology Scheme Of Digireg ® I&C Systems

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 6.3.4 TECHNOLOGY SCHEME OF DIGIREG I&C SYSTEMS ® Legend to schemes room temperature sensor supply air temperature sensor temperature sensor for frost protection of water heating temperature sensor for exhaust air exhaust air temperature sensor pressure sensor on the supply filter drain filter pressure sensor (optional)
  • Page 29: Commissioning

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 7. COMMISSIONING The device may only be put into operation for the first time by a suitably qualified specialist. 7.1 INSTALLATION AND CONNECTION CHECK Before the first commissioning, it is necessary to check: •...
  • Page 30: Filter Replacement And Maintenance

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 8.2.1 FILTER REPLACEMENT AND MAINTENANCE The filter replacement interval can vary considerably depending on the operating conditions and where the unit is located (the level of outdoor pollution depends on the location near industrial areas, roads or highways, forests or agricultural areas). The filter change interval ranges gene- rally from 6 to 12 months.
  • Page 31: Fan Maintenance

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 8.2.2 FAN MAINTENANCE The fans are protected by filters and therefore only light contamination can occur. Nevertheless, a visual inspection every 5 years is recommen- ded. Remove dust from the impeller with a dry (not wire!) brush or by blowing with compressed air. Check the condition of the electric motor bearings.
  • Page 32: Maintenance Of Rotary Regeneration Heat Exchanger

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® Removal of exhaust fan for DUOVENT COMPACT RV 800-6000 TOP: ® 8.2.3 MAINTENANCE OF ROTARY REGENERATION HEAT EXCHANGER Access to the rotary heat exchanger is via fixed panels which must be removed if necessary. To remove the panels, the caps of the plastic tubes must be removed.
  • Page 33: Spare Parts

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 8.2.5 SPARE PARTS Warranty, post-warranty service and spare parts can be ordered from ELEKTRODESIGN ventilátory spol. s r.o. The manufacturer may entrust service to trained authorized service companies. Their list is at www.elektrodesign.cz. Contact details for authorized service are indicated on the yellow labels on each unit.
  • Page 34: Annex No. 1 - Information On Commission Regulation (Eu) No. 1253/2014

    Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® Annex number 1 INFORMATION ON COMMISSION REGULATION (EU) NO 1253/2014 (ANNEX 5, POINT 3) INFORMATION REQUIREMENTS FOR VENTILATION UNITS FOR NON-RESIDENTIAL BUILDINGS UNDER ART. 4 PARAGRAPH 2. DUOVENT COMPACT series units contain parts with a proportion of plastic and electronic components intended for disassembly and ®...
  • Page 35 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 4. PARTS OF ELECTRIC MOTORS OF FANS Remove the electric motor cover Remove the plastic bushings of the electric motor The procedure for disassembling the electric motor is contained in Annex 1 to this manual 5.
  • Page 36 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® DISASSEMBLE INSTRUCTIONS www.elektrodesign.cz Disassemble instructions of EC blue motors with external rotor sizes B (090), D (116) and G (152). elektrodesign@elektrodesign.cz...
  • Page 37 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 1. GENERAL This manual is used for disassembly and ecologically meaningful disposal of ECblue engine components with external rotor according to Regu- lation (EU) No. 1253/2014. It applies to motor sizes “B” (090), “D” (116) and “G” (152). The design size of the motor is identified by the type designation (see rating plate).
  • Page 38 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 4. DISASSEMBLY TOOLS The disassembly requires following tools: 1. Beam expander 2. Pliers for the outer circlip 3. Pliers for inner circlip 4. Opening tool for motor sizes D (116) and G (152) 5.
  • Page 39 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® 5. DISASSEMBLY PROCEDURE 5.1 OPEN THE ENGINE Remove the housing from the controller cover – For motor size B (090) – Loosen the 2 x Allen screw from the connection compartment cover with a “5” TX20 screwdriver. –...
  • Page 40 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® – Remove the outer circlip with pliers „2“ and discard. CAUTION! Do not reuse the circlip due to the risk of overturning. – Place the puller „1“ on the stator and fasten it to the stator flange. –...
  • Page 41 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® – Remove the ball bearing on the stator side with a suitable round material. – Use the shrink sleeve „7“ to remove the ball bearing on the rotor side. If no suitable press is present, the ball bearing can also be moved using an expander and a shaft.
  • Page 42 Ventilation unit with heat recuperation DUOVENT COMPACT RV TOP ® CAUTION! Disassembled components shall not be reused! 6. DISPOSAL / RECYCLING Disposal must be carried out professionally, ecologically and in accordance with the legal provisions in force in the respective country. –...

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