Alcolizer EC Calibration Station Service Instructions Manual

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EC Service and Calibration Instructions
Work Instructions
Di
Disclaimer – Internal Document note to reader
This document is intended for use within Alcolizer Technology only.
The contents of this document are not to be disclosed to parties outside of the
Company without permission from the appropriate Department Manager.
CHANGE STATUS
Version Number
V4
V5
V6
V7
V8
REF: EC Service and Calibration Instructions V8
Reason for Issue
R/O MYOB
Update logo and Information
Update info, new format
6.1 added temperature settings
Updated pump volume settings
and figures. Removed MYOB
filling instructions and section
5.3 Finalise Postage.
Page 1
Date
Authority
Sep 2010
General Manager
Jan 2014
General Manager
Sep 2016
General Manager
May 2017
General Manager
Jan 2018
Product
Manager/QMS
Manager
© Alcolizer Technology

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Summary of Contents for Alcolizer EC Calibration Station

  • Page 1 Work Instructions Disclaimer – Internal Document note to reader This document is intended for use within Alcolizer Technology only. The contents of this document are not to be disclosed to parties outside of the Company without permission from the appropriate Department Manager.
  • Page 2: Table Of Contents

    Contents Prepare EC Calibration Station................... 3 Prepare the computer program ..................3 Remove EC from packaging from customer and restock for dispatch ......3 Prepare EC for Calibration ....................3 Calibration Process ......................4 Firmware Upgrade ...................... 7 Check Airflow ......................8 Calibration Completed .....................
  • Page 3: Prepare Ec Calibration Station

    • The gas bottle setup is done by a senior technician. 2 Prepare the computer program Turn on computer and connect to EC Calibration Station found on the desktop. 3 Remove EC from packaging from customer and restock for dispatch •...
  • Page 4: Calibration Process

    • Connect blue gas hose (Gas is set to 92 if different gas is used go into Diagnostic mode to update details) to EC sample chamber • Place unit in test jig located at the EC Calibration station, lock into place. Flow meter Cal Station Sampling tube.
  • Page 5 • Go to drop down bar on Theme to select recalibration mode ‘Recal Sleep’ • Close the System Settings window • Choose ‘Connect’ Icon at top left of EC Calibration Station window System will automatically register a unit that has been in the factory historically...
  • Page 6 This edit screen can also be used to gain access to the last calibration readings if required, should the report not have printed out. REF: EC Service and Calibration Instructions V8 Page 6 © Alcolizer Technology...
  • Page 7: Firmware Upgrade

    • Check the firmware version and that it is current • If firmware IS NOT current, select the YES option, this will take you into the MSP430 Programmer REF: EC Service and Calibration Instructions V8 Page 7 © Alcolizer Technology...
  • Page 8: Check Airflow

    • The screen will also show a small window at point with “Check Airflow is between 11 and 12” • Disregard this message and check your flow meter is correctly set to 10L/min. REF: EC Service and Calibration Instructions V8 Page 8 © Alcolizer Technology...
  • Page 9 • While unit is under test you can enter the required data into HW regarding this unit. • When the system has completed testing the EC, the serial number label is printed – a message on the bottom of the “EC Calibration Station” window will appear saying “testing complete”.
  • Page 10: Calibration Completed

    During calibration process, sound, air flow, LCD etc. working checks were made Yes / No Unit passed all checks and calibration Yes / No EC has been reassembled REF: EC Service and Calibration Instructions V8 Page 10 © Alcolizer Technology...
  • Page 11: General Troubleshooting And Information About The Ec

    • 120040 – EC soft pouch • 120020 – EC plastic storage case • 120030 – EC NRMA storage case ALL UNITS MUST BE WRAPPED IN TWO LAYERS OF BUBBLE WRAP FOR POSTAGE. REF: EC Service and Calibration Instructions V8 Page 11 © Alcolizer Technology...

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