Alcolizer HH3 Work Instruction
Sample module calibration wi
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HH3, HH4, LE5 and Centurion Sample
Module Calibration WI
Work Instruction
Di
Disclaimer – Internal Document note to reader
This document is intended for use within Alcolizer Technology only.
The contents of this document are not to be disclosed to parties outside of the
Company without permission from the appropriate Department Manager.
CHANGE STATUS
Version Number
V2
V1
REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2
Uncontrolled when printed
Reason for Issue
Section 2.1 cleaning procedure
added. Section 8 requirements for
configuration loading upon
firmware change
Initial Release
Date
April 2020
Feb 2020
Page 1
© Alcolizer Technology
Authority
Product and
Quality
Manager
R&D and
Quality
Manager
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Table of Contents
Related Manuals for Alcolizer HH3
Summary of Contents for Alcolizer HH3
- Page 1 Work Instruction Disclaimer – Internal Document note to reader This document is intended for use within Alcolizer Technology only. The contents of this document are not to be disclosed to parties outside of the Company without permission from the appropriate Department Manager.
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Page 2: Table Of Contents
Annexure 1 - Dry Gas Conversion Table .................. 18 Annexure 2 - Calibration Records Sheet ................. 19 Annexure 3 - Codes and Troubleshooting ................20 REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 2 © Alcolizer Technology Uncontrolled when printed... -
Page 3: Introduction
Fuel cell sensors have different sensitivity parameters to wet and dry reference gas standards, a correction factor must be applied when using dry gas as the calibration standard to correctly correlate with wet gas solution standard. REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 3 © Alcolizer Technology... -
Page 4: Cleaning Procedure
• A deep clean. This includes sweeping, vacuum, wipe down benches, empty bins make sure everything is clean and organised for Monday morning 3 Device Parts 3.1 HH3/HH4 and LE5 Sample Module REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 4 © Alcolizer Technology Uncontrolled when printed... -
Page 5: Centurion Sample Module
3.2 Centurion Sample Module 3.3 HH3/HH4 and LE5 Main Module NOTE: For Centurion Main Module service refer to Centurion Main Module Service WI REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 5 © Alcolizer Technology Uncontrolled when printed... -
Page 6: Tools
Philips bit size PH1 to secure the solenoid and pump body. For the hex screws use the Hex bit number 2. ALWAYS CONFIRM THE SETTING BEFORE USE REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 6 © Alcolizer Technology... -
Page 7: Calibration Workflow
If positives not within +/- 5% 3 Positives, 3 Negatives Proceed to Repairs If positives within +/- 5% proceed Log Calibration Data for Calibration Certificate. REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 7 © Alcolizer Technology Uncontrolled when printed... -
Page 8: Visual Inspection
• Set the file path for Firmware location. • File>>Options • Firmware Upgrade Location tab • Browse and select the firmware file • Technician>>Check for Firmware Updates REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 8 © Alcolizer Technology Uncontrolled when printed... - Page 9 If the customer has made a request for change of time. • Tools>>Set Device Time • Sync Device to PC or Set Manually REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 9 © Alcolizer Technology Uncontrolled when printed...
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Page 10: Configuration
• Add Serial Numbers and tick ✓ Enable Upload (if the serial numbers are correct on the device, this step is not necessary) • Select Write to Device and Close. REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 10 © Alcolizer Technology... -
Page 11: Pre Calibration Checks
• Move in an upward direction to dislodge the sample module • Ensure the LE5 main module being used is running firmware version 1.33 or later • Charge the device if zero bars are present using the Alcolizer Charging Cradle or Power supply, Switch mode, 12V/1000mA. -
Page 12: Initial Data Collection
User Menu function descriptions o AlcoCONNECT Toolbox download and operation 9.1 Initial Data Collection • Note all pre-calibration data on the Alcolizer Calibration Records Sheet. [See Annexure 2 - Calibration Records Sheet ] • To access the User Menu press both the arrow keys at the same time and release. -
Page 13: Sample Module Leak Checks
Replacing the PCBA • Leave the device for another hour to reach ambient temperature. • Replace the Fuel Cell refer Replacing the Fuel Cell REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 13 © Alcolizer Technology Uncontrolled when printed... -
Page 14: Fuel Cell Voltage
• Ensure tube to mouthpiece connection is a friction fit (finger tight) • Ensure pre-set flow rate valve is 12lts/min • Press on/off push button to start gas flow and release to stop REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 14 © Alcolizer Technology... -
Page 15: Calibration Gas
Reference Gas: This is the calibration reference gas value • Flow Rate: This shows the measured flow rate of the calibration gas • Backup Battery: This shows the backup battery voltage. REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 15 © Alcolizer Technology Uncontrolled when printed... -
Page 16: Validation Tests
9.14 Calibration Lock Out If using calibration authorisation key, once the device has been calibrated, another calibration cannot be performed for 24 hours. REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 16 © Alcolizer Technology Uncontrolled when printed... -
Page 17: Completing The Final Check List
Yes / No The unit now displays the correct calibration remain days depending on location Yes / No The unit has been cleaned REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 17 © Alcolizer Technology Uncontrolled when printed... -
Page 18: Annexure 1 - Dry Gas Conversion Table
Annexure 1 - Dry Gas Conversion Table Dry Gas PPM to g/100mL BAC Conversion Table for Alcolizer Technology Fuel Cell Sensor Products g/100mL g/100mL Value Value g/100mL Value g/100mL Value 0.061 0.071 0.081 0.092 0.061 0.072 0.082 0.092 0.062 0.072 0.082... -
Page 19: Annexure 2 - Calibration Records Sheet
Annexure 2 - Calibration Records Sheet REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 19 © Alcolizer Technology Uncontrolled when printed... -
Page 20: Annexure 3 - Codes And Troubleshooting
Reload firmware and 30 Error Start-up (Restart) occurred configuration files. Settings have been Reload firmware and 31 Error Start-up reset to factory defaults configuration files. REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 20 © Alcolizer Technology Uncontrolled when printed... - Page 21 PCBA. Replace fuel cell. If the ADCOffline (Fuel error continues, replace 42 Error Starting a test Cell/Sample Module) the sample module PCBA. REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 21 © Alcolizer Technology Uncontrolled when printed...
- Page 22 Replace the main module 46 Error Test / Calibration in uP PCBA. Reload configuration file Missing SM Serial with correct serial 47 Error Number number. REF: HH3/HH4/LE5 & Centurion Sample Module Calibration WI V2 Page 22 © Alcolizer Technology Uncontrolled when printed...
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