Removing The Fuel Tank - KTM 250 EXC-F 2013 Owner's Manual

11 SERVICE WORK ON THE CHASSIS
11.34

Removing the fuel tank

Danger
Fire hazard Fuel is highly flammable.
–
Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
–
Fuel in the fuel tank expands when warm and can escape if the tank is overfilled. See the notes on refueling.
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
–
Avoid contact between fuel and skin, eyes and clothing. Do not inhale fuel vapors. If fuel gets into your eyes, rinse immedi-
ately with water and contact a doctor. Wash affected skin areas immediately with soap and water. If fuel is swallowed, con-
tact a doctor immediately. Change clothing that has come into contact with fuel. Store fuel in a suitable canister according
to regulations and keep it out of the reach of children.
(XCF‑W)
–
Remove screws
–
Take off the connecting cap with the perforated pipe, O-ring
yarn filling
–
Remove screws
–
Remove screw
–
Clean the parts that need to be reinstalled and check for damage.
–
Mount the new stuffing yarn on the insert and fasten with adhesive tape.
–
Slide the insert with the stuffing yarn into the main silencer and fasten with the
screw.
–
Mount the O-ring on the connecting cap.
–
Slide the new glass fiber yarn filling over the perforated pipe.
–
Mount the connecting cap with the glass fiber yarn filling in the main silencer.
–
Mount and tighten the screws.
–
Mount the O-ring on the silencer cap.
101426-10
–
Position the silencer cap. Mount and tighten the screws.
Finishing work
–
Install the main silencer. (
x
Preparatory work
–
Remove the seat. (
Main work
–
Disconnect electric plug-in connection
–
Remove the tube from the fuel tank breather.
101354-10
–
Thoroughly clean the plug-in connection of the fuel line using compressed air.
Info
Never let dirt enter the fuel line. Dirt in the fuel line clogs the injection
valve.
–
Disconnect the plug-in connection of the fuel line.
–
Mount wash cap set
Wash cap set (81212016000)
101447-10
of connecting cap
1
.
4
and silencer cap
5
and remove insert
8
Info
Slide the glass fiber yarn filling into the main silencer with a blunt tool.
p. 58)
p. 55)
.
2
.
2
3
with O-ring .
6 7
together with stuffing yarn
9
of the fuel pump.
1
59
and glass fiber
.
bk