Installing The Door; Assembling The Door - U-Line Echelon 2115R Installation Instructions Manual

Door Panel
Typical
Wood Panel
Figure 7
4. Remove the existing bottom pivot plate and replace
with the Full Overlay pivot plate (see Figure 8).
Existing
Door
Existing Bottom Pivot Plate
(Remove and Discard)
Figure 8
IMPORTANT
Door panel and overlay panel must be aligned properly or
the door will not operate correctly.

Assembling the Door

1. Install the assembled panel by sliding the original door
panel back into the doorframe.
2. Replace the Overlay Handle and secure with the two
screws removed in Step 4 under Removing Existing
Door.
3. Attach Overlay cap to door, opposite side of where
hinges will be (see Figure 9).
3/4" Wood Panel
Figure 9
www.U-LineService.com
#10 x 5/8"
Round Head Screw
Seven Required
Plastic Spacer
Seven Required
Wood Panel Bottom Pivot Plate
(5/8" Longer Than
Existing Bottom Pivot Plate,
Flush Side Facing Out)
#8-32 x 3/8" SEMS Hex Screw
Two Places
Overlay Cap
Replacement Handle
4. Attach Top Pivot Plate to door handle, on side where
hinges will be. Use the two #8-32 x 1/2" Flat Head
Phillips screws (Black) supplied with kit (see Figure 10).
3/4" Wood Overlay
Figure 10
5. Starting at the corners and working toward the center,
push the door gasket back into place.

Installing the Door

1. Remove the existing hinges from the unit, saving the
door closure assembly.
2. Install the new Replacement Top Hinge onto the unit
(see Figure 11).
Wood Panel Top Hinge Plate
(5/8" Longer than Existing Top Hinge Plate)
Pivot Post
Figure 11
3. Install the pivot post into the new Replacement Bottom
Hinge (using the Phillips screwdriver) and install the
hinge onto the unit.
4. Replace the door closure assembly onto the bottom
pivot post (see Figure 12). Be sure that bosses on
closers align with holes in hinge and hinge plate.
4
#8-32 x 1/2" Flat Head Screws
Black, Two Places
Top Pivot Plate
Screw to attach Handle
Removed in step 4
#8-32 x 1/2"
Flat Head Screw
Three Places
Top Pivot Plate
Door Panel
ULIN_0405
08/2006