TRAK RACER TR160S Assembly Manual
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TRAK RACER TR160S Assembly Manual

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TR160S
Assembly Guide
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
TR160-S
1
Published 2023‑11‑30

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Summary of Contents for TRAK RACER TR160S

  • Page 1 TR160S Assembly Guide IMPORTANT: As there are different versions of each rig depending on your region, please ensure that you are using the correct instruction set. The part number below should match the part number labeled on your box TR160-S...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Symbol Legend Part list Assembly Notes TR160-S Assembly Instructions Stabilizing Feet Option Recliner seat installation GT/Rally seat installation Pedal Option 1 Pedal Option 2 Pedal Option 3 Wheel Mount Option 1 Wheel Mount Option 2 Wheel Mount Option 3 Wheel Mount Option 4 Shifter Option 1 Shifter Option 2...
  • Page 3 IMPORTANT: As there are different versions of each rig depending on your region, please ensure that you are using the correct instruction set. The part number below should match the part number labeled on your box IMPORTANT: Due to the nature of cut aluminium profile, some metal shavings may still be present after our extensive QA cleaning process.
  • Page 4 IMPORTANT: As there are different versions of each rig depending on your region, please ensure that you are using the correct instruction set. The part number below should match the part number labeled on your box TR160-S PARTS LIST Part # Description Check BOX #: TR160-S-PART1...
  • Page 5 NOTE FRONTSIDE OUTSIDE TOP SIDE SHIFTER SIDE BACK SIDE INSTALLATAION ORDER FOR SCREWS HOW TO MEASURE SCREWS ① SCREW ② LOCK WASHER ③ WASHER (IF APPLICABLE) FLAT SCREW HEX SCREW BUTTON SCREW...
  • Page 6 The handle screws (S7 & S27) are ratcheted to NOTE allow for tightening and loosening when space for rotation is limited. Simply pull the handle out and turn handle into position and push handle back in to engage thread.
  • Page 7 NOTE NS-M8 & NS-M6 It is strongly advised that spring T-Nuts are inserted by sliding from the ends of profiles. Please take careful note of each step of all T-nuts as some are to be installed in anticipation of future steps. If T-Nuts are skipped, and the ends are no longer accessible, they can be...
  • Page 8 NOTE BC-40...
  • Page 9 M6x20mm AT-160-500 NS-M8 FR-01 SH-M8-20 If using stabilizing feet, go to P.18 AT-160-580 NS-M8 NS-M6 SB-M6-12 LP-160 Insert 2pcs of NS-M8 into TOP of AT-160-580 (for STEP 5)
  • Page 10 M8x20mm M8-20 BA-160-BLK AL-160-580 NS-M8 Insert 2pcs of NS-M8 into TOP SIDE of AL-160-580 (for STEP 5)
  • Page 11 M8x16mm M8-16 BC-40 380mm 15" M8x16mm NS-M8 AL-40-460 M8-16 BC-40 344mm 13.5"...
  • Page 12 M8x20mm AT-120-780 NS-M8 FR-01 SH-M8-20 If using stabilizing feet, go to P.18 M8x35mm SH-M8-35 WL-M8 BCH-160 NS-M8...
  • Page 13 M8x35mm SH-M8-35 WL-M8 NS-M8 M8x16mm MC-S SH-M8-16...
  • Page 14 M8x16mm AL-120-780 SH-M8-16 NS-M8 BA-160-BLK M8x20mm FRONTEND...
  • Page 15 EC-40 EC-120 Note: End caps should be installed after all accessories are mounted...
  • Page 16 PS-780-R PS-500-R PS-460-R...
  • Page 17 Seat Slider Assembly Part # Description Check BOX #: TR120-BLK-PART2 SS-01 Seat Slider SH-M8-14 Screw (Hex), M8x14 SH-M8-16 Screw (Hex), M8x16 NL-M8 Nut (Locking), M8 WF-M8 Washer (Flat), M8 TR80-SLIDER Published 2023‑11‑30...
  • Page 18 M8x14mm M8x16mm SS-01 NS-M8 SH-M8-16 SH-M8-14 W -M8...

  • Page 19: Stabilizing Feet Option

    Stabilizing Feet Option Part # Description Check BOX #: TR80-TR160FEET SH-M8-25 Screw (Hex), M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 BF-01 Bracket, Feet Adjustable FA-01 Feet, Adjustable * NOTE: Extra hardware may be included as spare parts TR80-TR160FEET Published 2023‑11‑30...
  • Page 20 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 BF-01 FA-01...

  • Page 21: Recliner Seat Installation

    Recliner Seat Assembly SA-06/SA-07/SA-08...
  • Page 22 Note: Screws supplied with seat...
  • Page 23 M8x20mm SH-M8-20 WF-M8 SB-03 Note: Screws supplied with seat & SB-03...
  • Page 24 M8x16mm SH-M8-16 WF-M8 NL-M8 Note: Hardware supplied with Seat Slider Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.
  • Page 25 GT/Rally Seat Assembly SA-04/SA-05/SA-09/SA-10 Published 2023‑11‑30...
  • Page 26 M8x16mm SH-M8-16 WL-M8 WF-M8 M8x16mm SH-M8-16 WF-M8 NL-M8 Note: Hardware supplied with Seat Slider Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.

  • Page 27: Pedal Option 1

    Pedal Option 1 TR80-PBPL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. Part # Description Check BOX #: TR80-NEWPB SF-M8-20 Screw (Flat), M8x20 SL-M8-25 Screw (Handle) M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8...
  • Page 28 NS-M8 SL-M8-20 WF-M8 WL-M8 PP-NP-PB NOTE: Adjust position after pedal and seat installation M8x20mm SF-M8-20 NF-M8 PP-NP-LB...
  • Page 29 M8x25mm SF-M8-25 NF-M8 PP-80-TP...

  • Page 30: Pedal Option 2

    Pedal Option 2 TR80-PBAL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. Part # Description Check BOX #: TR80-NEWPB SF-M8-20 Screw (Flat), M8x20 SL-M8-25 Screw (Handle) M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8...
  • Page 31 NS-M8 SL-M8-20 WF-M8 WL-M8 PP-NP-PB NOTE: Adjust position after pedal and seat installation M8x16mm AT-40-480 AT-80-480 NS-M8 SF-M8-16 PP-HR-AL...
  • Page 32 M8x25mm SF-M8-25...

  • Page 33: Pedal Option 3

    Pedal Option 3 TR80-HYPL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. Part # Description Check BOX #: TR80-INVPED3 SH-M8-20 Screw (Hex), M8x20 SL-M8-25 Screw (Handle) M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NF-M8...
  • Page 34 M8x20mm NS-M8 NF-M8 SH-M8-20 WL-M8 WF-M8 PP-IN-FR PP-IN-SM Take note of orientation of PP- IN-SM Brackets. They should slope towards front of the rig M8x20mm SH-M8-20 WL-M8 WF-M8 NOTE: Push footrest as far back as possible to make room for STEP 3 NOTE: Keep slightly loose and adjust position after seat installation...
  • Page 35 M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 PP-IN-BR Take note of orientation of PP-IN-BR Brackets. They should slope towards front of the rig NOTE: Keep slightly loose and adjust position after seat installation WL-M8 SL-M8-25 WF-M8 NF-M8 PP-NP-LB NOTE: Adjust position after pedal and seat installation...
  • Page 36 M8x20mm SF-M8-20 NF-M8 PP-80-TP...

  • Page 37: Wheel Mount Option

    Wheel Mount Option 1 TR-One Fanatec Direct Drive Mount Part # Description Check BOX #: TR80-NWMA SH-M8-25 M8 x 25mm Hex Screw SF-M8-20 M8 x 20mm Flat Screw WF-M8 M8 Flat Washer WL-M8 M8 Lock Washer NS-M8 M8 Spring T-Nut WM-TR1-FN Fanatec Podium/CSL DD Plates (5mm) WM-TR1-WP...
  • Page 38 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180...
  • Page 39 M8x25mm SH-M8-25 WM-TR1-FN Note: Thread screws just enough to hold WM-TR1-FN in place so screws do not protrude past WM-TR1-FN plate. Note: For Fanatec CSL DD use WM-TR1-FN x 4...

  • Page 40: Wheel Mount Option

    Wheel Mount Option 2 TR-One Universal Direct Drive Mount Part # Description Check BOX #: TR80-NWMA SH-M8-25 Screw (Hex), M8x25 SF-M8-20 Screw (Flat), M8x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 WM-TR1-FN Wheel Mount, TR-ONE, Fanatec Plates WM-TR1-WP Wheel Mount, TR-ONE, Wheel Plates WM-TR1-PP...
  • Page 41 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180...
  • Page 42 M8x20mm SH-M8-20 WM-DD...

  • Page 43: Wheel Mount Option

    Wheel Mount Option 3 TR-One Universal Wheel Deck Part # Description Check BOX #: TR80-NWMA SH-M8-25 Screw (Hex), M8x25 SF-M8-20 Screw (Flat), M8x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 WM-TR1-FN Wheel Mount, TR-ONE, Fanatec Plates WM-TR1-WP Wheel Mount, TR-ONE, Wheel Plates WM-TR1-PP...
  • Page 44 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180...
  • Page 45 M8x15mm SH-M8-15 WM-WM4/5 OPTION 1 OPTION 2 WM-WM4/5 can be installed upside-down for added kneed clearance and lower positioning of wheel base...

  • Page 46: Wheel Mount Option

    Wheel Mount Option 4 Universal Wheel Base Plate Part # Description Check BOX #: TR80-WMPLATE SH-M8-20 Screw (Hex), M8x20 SF-M8-20 Screw (Flat), M8x20 SH-M6-20 Screw (Hex), M6x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NF-M8 Nut (Flange), M8 NS-M8 T-Nut (Spring), M8 BC-40 Bracket, Corner with Cap, 40x40...
  • Page 47 M8x20mm SF-M8-20 NF-M8 BC-40 WM-WMP-DP M8x20mm SF-M8-20 NF-M8 WM-WMP-PP BC-40...
  • Page 48 M8x20mm SH-M8-20 WF-M8 NS-M8 NOTE: Adjust position after wheelbase and seat installation...

  • Page 49: Shifter Option 1

    Shifter Option 1 Part # Description Check BOX #: TR80-SHIFTER SH-M8-20 Screw (Hex), M8x20 TR80- SHIFTER Screw (Hex), M6x15 TR80- SHIFTER Washer (Flat), M8 TR80- SHIFTER Washer (Lock), M8 TR80- SHIFTER T-Nut (Spring), M8 Nut (Flange), M8 TR80- SHIFTER SM-01 Shifter Mount SM-02 Shifter Bracket...
  • Page 50 M8x20mm AL-80-240 NS-M8 SH-M8-20 WL-M8 WF-M8 BC-40 M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 NF-M8 SM-01 SM-02 EC-80 BC-40...

  • Page 51: Shifter Option 2

    Shifter Option 2 Part # Description Check BOX #: TR120-SMEX BC-40 Bracket, Corner with Cap, 40x40 EC-80 End Cap, 40x80 NF-M8 Nut (Flange), M8 NS-M8 T-Nut (Spring), M8 AL-40-200 Aluminum Profile, 40x80x200mm AL-80-580 Aluminum Aluminum Profile, 40x80x580mm SH-M8-20 Screw (Hex), M8x20 BP-120-H Bracket (Plate), 120, Horizontal SM-01...
  • Page 52 M8x20mm AL-40-200 NS-M8 SH-M8-20 WL-M8 WF-M8 BC-40 Remove corner bracket to install NS-M8. If removing is inconvenient, refer to P.7 of the main rig assembly guide for the rocking method. M8x20mm AL-80-580 NS-M8 SH-M8-20 WL-M8 WF-M8 BC-40...
  • Page 53 M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 BP-80-H M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 NF-M8 SM-01 SM-02 EC-80 BC-40...
  • Page 54 FINISHED Share your build online and tag us to be featured! @trakracer @trakracer @trak_racer...

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