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TRAK RACER TR160S V2 Assembly Manual

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TR160S V2 Simulator
Assembly Guide
tip
IMPORTANT: Different regions may have different models. Please ensure
the part number below matches that on your product's box.
TR160S V2
Published 2024-12-10
1

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Summary of Contents for TRAK RACER TR160S V2

  • Page 1 TR160S V2 Simulator Assembly Guide IMPORTANT: Different regions may have different models. Please ensure the part number below matches that on your product's box. TR160S V2 Published 2024-12-10...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Symbol Legend Part List Assembly Notes TR160 S2 Assembly Instructions Pedal Option 1 Pedal Option 2 Pedal Option 3 Wheel Mount Option 1 Wheel Mount Option 2 Wheel Mount Option 3 Wheel Mount Option 4 Shifter Option 1 (Shortshift) Shifter Option 2 (TR120-SMEX) Stabilizing Feet Option Adjustable Recliner Seat Bracket (TR-RSB4)
  • Page 3 IMPORTANT: Since there are different versions of each product based on your region, please make sure you are using the correct set of instructions. The part number below should match the one on your box. IMPORTANT: Due to the nature of cut aluminum profiles, some metal shavings may remain despite our thorough QA cleaning process.

  • Page 4: Part Lists

    PART LISTS tooltip tooltip tooltip tooltip 500mm 460mm 180mm 780mm Aluminum Profile Aluminum Profile Aluminum Profile Aluminum Profile TR-8160-500 TR-8040-460 TR-8120-180 TR-8120-780 tooltip tooltip tooltip 580mm 780mm Aluminum Profile Corner Bracket, 40x40 Aluminum Profile Corner Bracket, 40x160 TR-8160-580 CB-40 TR-8160-780 BC-160 tooltip tooltip...
  • Page 5 PART LISTS tooltip tooltip tooltip tooltip M8x20mm Washer (Lock), M8 Ball Bearing Nut Ball Bearing Nut, M6 Ball Bearing Nut Ball Bearing Nut, M8 Washer (Flat) NS-M6 NS-M8 NS-M8 WF-M8-20 WL-M8 tooltip tooltip M6X12mm M8X14mm M8X16mm M8X20mm Screw (Flat) Screw (Flat) Hex Screw Hex Screw SF-M8-16...
  • Page 6 NOTE tooltip TOP SIDE BACK SIDE FRONTSIDE OUTSIDE INSTALLATION ORDER FOR SCREWS & WASHERS HOW TO MEASURE SCREWS ① SCREW ② LOCK WASHER ③ WASHER (IF APPLICABLE) FLAT SCREW HEX SCREW BUTTON SCREW...
  • Page 7 NOTE BS-40...
  • Page 8 NOTE NS-M8 & NS-M6 Slide T-Nuts into the ends of the profiles. Some must be added early, so follow the steps in this manual carefully. If you miss one, tilt it in from the outer edge. Use the Allen key to push it into place, ensuring the hole lines up.
  • Page 9 CB-40 SF-M8-16 NS-M8 TR-8040-460 tooltip tooltip tooltip 460mm M8x16mm tooltip SS-01 SH-M8-16 NS-M8 tooltip tooltip M8x16mm tooltip tooltip...
  • Page 10 SF-M8-16 NS-M8 tooltip TR-8160-580 tooltip 580mm M8x16mm tooltip tooltip SF-M6-16 NS-M6 tooltip tooltip tooltip M6x16mm tooltip tooltip...
  • Page 11 SF-M8-16 NS-M8 BC-40 TR-8160-500 tooltip tooltip tooltip 500mm M8x16mm tooltip SH-M8-20 NS-M8 FR-01 WF-M8-20 tooltip tooltip tooltip M8x20mm M8x20mm If opting for stabilizing feet, go to page 54 for instructions. After installation, return to step 8. tooltip...
  • Page 12 SH-M8-20 NS-M8 FR-01 WF-M8-20 TR-8160-780 tooltip tooltip 780mm M8x20mm M8x20mm tooltip tooltip tooltip SH-M8-35 WL-M8 tooltip tooltip M8x35mm tooltip tooltip...
  • Page 13 MC-S SF-M8-16 NS-M8 tooltip tooltip M8x16mm tooltip tooltip Attach parts from step 6 to step 7. SF-M8-16 NS-M8 tooltip tooltip M8x16mm tooltip Attach parts from step 4 to step 9. tooltip...
  • Page 14 SF-M8-20 tooltip BC-160 M8x20mm tooltip SF-M8-16 NS-M8 BC-160 TR-8120-780 tooltip 780mm M8x16mm tooltip tooltip...
  • Page 15 tooltip SF-M8-16 NS-M8 tooltip M8x16mm tooltip tooltip Attach parts from step 11 to step 12.

  • Page 16: Pedal Option 1

    Pedal Option 1 NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. PART LISTS M8x20mm M8x20mm M8x25mm Hex Screw Hex Screw Washer (Lock), M8 Washer (Flat) SH-M8-20 SH-M8-25 WF-M8-20 WL-M8 tooltip tooltip tooltip M8X20mm M8X25mm...
  • Page 17 SF-M8-20 ccvbn NF-M8 PP-NP-LB PP-NP M8x20mm tooltip SF-M8-20 PP-80-TP NF-M8 M8x20mm tooltip...
  • Page 18 SL-M8-25 NS-M8 WF-M8-20 WL-M8 M8x25mm M8x20mm tooltip tooltip NOTE: Rotate to use upper or lower mount, choose 4a or 4b, then proceed.
  • Page 19 tooltip tooltip...
  • Page 20 tooltip NOTE: Adjust position after pedal and seat installation. SF-M8-16 tooltip M8x16mm tooltip NOTE: After installing the pedal, proceed to page 31 for the wheel mount options.

  • Page 21: Pedal Option 2

    Pedal Option 2 NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. PART LISTS tooltip tooltip M8x20mm M8x25mm M8X25mm M8X16mm Hex Screw Hex Screw Screw (Flat) Screw (Flat) SH-M8-20 SH-M8-25 SF-M8-25 SF-M8-16 tooltip tooltip tooltip...
  • Page 22 TR-40-480 TR-80-480 SF-M8-16 NS-M8 PP-HR-AL 480mm 480mm M8x16mm tooltip tooltip PP-NP SF-M8-16 TR-40-480 M8x16mm 480mm tooltip tooltip...
  • Page 23 tooltip SF-M8-16 tooltip tooltip M8x16mm tooltip NOTE: Combine the components from step 1 and step 2 to secure the assembly. SL-M8-25 NS-M8 WF-M8-20 WL-M8 M8x25mm M8x20mm tooltip A D C tooltip...
  • Page 24 SL-M8-25 NS-M8 WF-M8-20 WL-M8 M8x25mm M8x20mm tooltip NOTE: Rotate to use upper or lower mount, choose 5a or 5b, then proceed. SL-M8-25 NS-M8 WF-M8-20 WL-M8 M8x25mm M8x20mm tooltip...
  • Page 25 tooltip tooltip NOTE: Adjust position after pedal and seat installation.
  • Page 26 SF-M8-16 tooltip M8x16mm tooltip NOTE: After installing the pedal, proceed to page 31 for the wheel mount options.

  • Page 27: Pedal Option 3

    Pedal Option 3 NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. PART LISTS M8x20mm M6x16mm M8X25mm Hex Screw Washer (Lock), M8 Handle Screw Washer (Flat) SH-M6-16 SL-M8-25 WF-M8-20 WL-M8 tooltip tooltip Ball Bearing Nut Ball Bearing Nut, M8 Pedal Side Plate...
  • Page 28 SH-M8-20 NS-M8 WF-M8-20 WL-M8 NF-M8 PP-IN-FR M8x20mm M8x20mm PP-IN-SM Take note of orientation of PP-IN-SM Brackets. They should slope towards front of the rig WF-M8-20 SH-M8-20 WL-M8 M8x20mm M8x20mm NOTE: Push footrest as farback as Possible to make room for STEP3. NOTE: Keep slightly loos and adjust Position after seat installation.
  • Page 29 SH-M8-20 NS-M8 WF-M8-20 WL-M8 PP-IN-FR M8x20mm M8x20mm tooltip NOTE: Keep slightly loos and adjust Position after seat installation. Take note of orientation of PP-IN-BR Brackets. They should slope towards Front of the ring. SL-M8-25 WF-M8-20 WL-M8 NF-M8 PP-NP-LB M8x25mm M8x20mm tooltip NOTE: Keep slightly loos and adjust Position after seat installation.
  • Page 30 SF-M8-20 NF-M8 PP-80-TP SF-M8-16 tooltip M8x20mm M8x16mm tooltip tooltip NOTE: After installing the pedal, proceed to page 31 for the wheel mount options.

  • Page 31: Wheel Mount Option

    Wheel Mount Option 1 Fanatec Direct Drive Mount tooltip PART LISTS BOX #: TR80-NWMA tooltip M8x20mm M8x25mm M8X20mm Hex Screw Washer (Lock), M8 Screw (Flat) Washer (Flat) SH-M8-25 WF-M8-20 WL-M8 SF-M8-20 tooltip tooltip tooltip Ball Bearing Nut Ball Bearing Nut, M8 Wheel Mount Side Wheel Mount Plate Wheel Mount Plate 2...
  • Page 32 tooltip SF-M8-20 WM-TR1-PP TR-8120-180 tooltip tooltip 180mm M8x20mm tooltip SF-M8-20 tooltip tooltip M8x20mm tooltip...
  • Page 33 SH-M8-25 Note: Thread screws just WM-TR1-FN tooltip enough to hold WM-TR1- FN in place so screws do M8x25mm tooltip not protrude past WM-TR 1-FN plate. tooltip SH-M8-25 WF-M8-20 WL-M8 NS-M8 tooltip tooltip M8x25mm M6x20mm tooltip NOTE: Adjust position after wheelbase and seat installation...
  • Page 34 Note: For Fanatec CSL DD use WM-TR1-FN x 4 NOTE: After installing the pedal, proceed to page 43 for the shifter options.

  • Page 35: Wheel Mount Option

    Wheel Mount Option 2 tooltip Universal Direct Drive Mount PART LISTS BOX #: TR80-NWMA tooltip M8x20mm M8x25mm M8X20mm Hex Screw Screw (Flat) Washer (Lock), M8 Washer (Flat) SH-M8-25 SF-M8-20 WF-M8-20 WL-M8 tooltip tooltip tooltip Ball Bearing Nut Ball Bearing Nut, M8 Wheel Mount Side Wheel Mount Plate Wheel Mount Plate 2...
  • Page 36 tooltip SF-M8-20 WM-TR1-PP TR-8120-180 tooltip tooltip 180mm M8x20mm tooltip SF-M8-20 tooltip tooltip M8x20mm tooltip...
  • Page 37 SH-M8-25 Note: Thread screws just WM-TR1-FN tooltip enough to hold WM-TR1- FN in place so screws do M8x25mm tooltip not protrude past WM-TR 1-FN plate. tooltip SH-M8-25 WF-M8-20 WL-M8 NS-M8 tooltip tooltip M8x25mm M6x20mm tooltip NOTE: Adjust position after wheelbase and seat installation...
  • Page 38 tooltip SH-M8-20 WM-DD M8x20mm tooltip NOTE: After installing the pedal, proceed to page 43 for the shifter options.
  • Page 39 Wheel Mount Option 3 tooltip Universal Wheel Deck PART LISTS BOX #: TR80-NWMA tooltip M8x20mm M8x25mm M8X20mm Hex Screw Screw (Flat) Washer (Lock), M8 Washer (Flat) SH-M8-25 SF-M8-20 WF-M8-20 WL-M8 tooltip tooltip tooltip Ball Bearing Nut Ball Bearing Nut, M8 Wheel Mount Side Wheel Mount Plate Wheel Mount Plate 2...
  • Page 40 tooltip SF-M8-20 WM-TR1-PP TR-8120-180 tooltip tooltip 180mm M8x20mm tooltip SF-M8-20 tooltip tooltip M8x20mm tooltip...
  • Page 41 SH-M8-25 Note: Thread screws just WM-TR1-FN tooltip enough to hold WM-TR1- FN in place so screws do M8x25mm tooltip not protrude past WM-TR 1-FN plate. tooltip SH-M8-25 WF-M8-20 WL-M8 NS-M8 tooltip tooltip M8x25mm M6x20mm tooltip NOTE: Adjust position after wheelbase and seat installation...
  • Page 42 tooltip SH-M6-15 WM-WM4/5 M6x15mm NOTE: After installing the pedal, proceed tooltip to page 43 for the shifter options. OPTION 1 tooltip OPTION 2 WM-WM4/5 can be installed upside-down for added kneed clearance and lower positioning of wheel base...

  • Page 43: Wheel Mount Option

    Wheel Mount Option 4 tooltip Universal Direct Drive Mount PART LISTS BOX #: TR80-NWMA tooltip M8x20mm M8x25mm M8X20mm Hex Screw Washer (Lock), M8 Screw (Flat) Washer (Flat) SH-M8-25 SF-M8-20 WF-M8-20 WL-M8 tooltip tooltip tooltip Ball Bearing Nut Ball Bearing Nut, M8 Wheel Mount Side Wheel Mount Plate Wheel Mount Plate 2...
  • Page 44 tooltip SF-M8-20 WM-TR1-PP TR-8120-180 tooltip tooltip 180mm M8x20mm tooltip SF-M8-20 tooltip tooltip M8x20mm tooltip...
  • Page 45 SH-M8-25 Note: Thread screws just WM-TR1-FN tooltip enough to hold WM-TR1- FN in place so screws do M8x25mm tooltip not protrude past WM-TR 1-FN plate. tooltip SH-M8-25 WF-M8-20 WL-M8 NS-M8 tooltip tooltip M8x25mm M6x20mm tooltip NOTE: Adjust position after wheelbase and seat installation...
  • Page 46 tooltip SH-M8-20 WM-DD tooltip M8x20mm tooltip tooltip NOTE: After installing the pedal, proceed to page 43 for the shifter options.
  • Page 47 Shifter Option 1 tooltip PART LISTS tooltip tooltip M6x16mm M8x20mm Hex Screw Hex Screw Ball Bearing Nut Ball Bearing Nut, M8 Flange Nut, M8 SH-M6-16 SH-M8-20 NS-M8 NF-M8 M8x20mm Washer (Lock), M8 Washer (Flat) Shifter Plate Shifter Plate 2 WF-M8-20 WL-M8 SM-01 SM-02...
  • Page 48 SH-M8-20 NS-M8 WF-M8-20 WL-M8 BC-40 TR-8080-240 tooltip 240mm M8x20mm M6x20mm tooltip tooltip SH-M8-20 WF-M8-20 WL-M8 NF-M8 SM-01 SM-02 M8x20mm M6x20mm tooltip tooltip...
  • Page 49 SH-M8-20 WF-M8-20 WL-M8 NS-M8 tooltip tooltip M8x20mm M6x20mm tooltip tooltip SH-M8-20 NS-M8 WF-M8-20 WL-M8 M8x20mm M6x20mm tooltip tooltip...
  • Page 50 SH-M8-20 NS-M8 WF-M8-20 WL-M8 BP-80-H M8x20mm M6x20mm tooltip EC-80 BC-40-CAP tooltip...
  • Page 51 EC-120 EC-40 tooltip tooltip tooltip Verify EC-40 vs. EC-120 sizes. Install on both end sides or one end side. tooltip PS-460-R PS-500-R PS-780-R 460mm 500mm 780mm tooltip tooltip tooltip...
  • Page 52 Shifter Option 2 PART LISTS Bracket Corner Cap BC-40-CAP tooltip tooltip tooltip M8x20mm 200mm Hex Screw Ball Bearing Nut Ball Bearing Nut, M8 Flange Nut, M8 Aluminum Profile SH-M8-20 NS-M8 NF-M8 TR-8080-200 tooltip 580mm Corner Bracket Aluminum Profile Aluminum Profile Cap Shifter Side Plate TR-8080-580 EC-80...
  • Page 53 SH-M8-20 WF-M8-20 WL-M8 NS-M8 BC-40 TR-8080-200 tooltip 200mm M8x20mm M6x20mm oltip tooltip SH-M8-20 WF-M8-20 WL-M8 NS-M8 TR-8080-580 BC-40 tooltip tooltip 580mm M8x20mm M6x20mm tooltip...
  • Page 54 SH-M8-20 WF-M8-20 WL-M8 NF-M8 SM-01 SM-02 M8x20mm M6x20mm tooltip tooltip SH-M8-20 WF-M8-20 WL-M8 NS-M8 tooltip tooltip M8x20mm M6x20mm oltip tooltip...
  • Page 55 NS-M8 SH-M8-20 WF-M8-20 WL-M8 tooltip tooltip M8x20mm M6x20mm tooltip tooltip tooltip SH-M8-20 WF-M8-20 NS-M8 WL-M8 tooltip M8x20mm M6x20mm tooltip...
  • Page 56 SH-M8-20 WF-M8-20 WL-M8 NS-M8 BP-80-H M8x20mm M6x20mm EC-80 BC-40-CAP...
  • Page 57 EC-120 tooltip EC-40 tooltip Verify EC-40 vs. EC-120 sizes. Install on both end sides or one end side. tooltip tooltip tooltip PS-460-R PS-500-R PS-780-R 460mm 500mm 780mm tooltip tooltip tooltip...
  • Page 58 Stabilizing Feet Option tooltip PART LISTS tooltip tooltip M8x20mm M8x25mm Hex Screw Washer (Lock), M8 Ball Bearing Nut Ball Bearing Nut, M8 Washer (Flat) SH-M8-25 NS-M8 NS-M8 WF-M8-20 WL-M8 tooltip Feet Leg Adjustable Flange Nut, M10 Nut, M10 Feet Plate NF-M10 NL-M10 BF-01...
  • Page 59 Step 7 SH-M8-25 BF-01 NS-M8 WF-M8-20 WL-M8 tooltip tooltip M8x25mm M8x20mm tooltip After step 5 on page 11 follow instructions for stabilizing feet instead of rubber legs, then proceed to step 8. tooltip FA-01 NL-M8 NF-M8 tooltip...
  • Page 60 Adjustable Recliner Seat Bracket TR-RSB4...
  • Page 61 Screw Note: Screws supplied with seat...
  • Page 62 Screw SH-M8-20 WF-M8-20 SB-03 M8x20mm M8x20mm Note: Screws supplied with seat & SB-03...
  • Page 63 SH-M8-20 WF-M8-20 NL-M8 M8x20mm M8x20mm Note: Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts. tooltip...
  • Page 64 Non-Adjustable Recline Seat Brackets Assembly Guide TR-RSB-CH...
  • Page 65 SH-M8-16 WF-M8-20 SB-03 M8x16mm M8x20mm Note: Screws supplied with seat & SB-03 tooltip tooltip...
  • Page 66 SH-M8-16 WF-M8-20 NL-M8 M8x16mm M8x20mm tooltip tooltip...
  • Page 67 GT/Rally Seat Assembly SA-09 and SA-10...
  • Page 68 SH-M8-16 WF-M8-20 WL-M8 M8x16mm M8x20mm SH-M8-16 WF-M8-20 NL-M8 M8x16mm M8x20mm Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.
  • Page 69 GT/Rally Seat Assembly SA-11/SA-12/SA-13...
  • Page 70 SF-M6-12 SF-M6-20 Short Nut Long Nut WF-M8-20 tooltip tooltip tooltip tooltip M6x12mm M6x20mm M8x20mm tooltip tooltip...
  • Page 71 SH-M8-16 WF-M8-20 WL-M8 M8x16mm M8x20mm tooltip tooltip SH-M8-16 WF-M8-20 NL-M8 M8x16mm M8x20mm...
  • Page 72 TRX Seat Assembly With Adjustable Bracket TRX-SB...
  • Page 73 SH-M8-16 WF-M8-20 SB-P SB-L SB-R tooltip tooltip tooltip M8x16mm M8x20mm tooltip tooltip SR-M8-20 WF-M8-20 tooltip M8x20mm M8x20mm tooltip...
  • Page 74 SH-M8-16 WF-M8-20 NL-M8 M8x16mm M8x20mm tooltip tooltip...
  • Page 75 FINISHED Share your build online and tag us to be featured! @trakracer @trakracer @trak_racer...

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