TRAK RACER TR160-S Assembly Manual
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TRAK RACER TR160-S Assembly Manual

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TR160S
Assembly Guide
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
TR160-S
1
Published 2024‑04‑10

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Summary of Contents for TRAK RACER TR160-S

  • Page 1 Assembly Guide IMPORTANT: As there are different versions of each rig depending on your region, please ensure that you are using the correct instruction set. The part number below should match the part number labeled on your box TR160-S Published 2024‑04‑10...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Symbol Legend Part list Assembly Notes TR160-S Assembly Instructions Stabilizing Feet Option Recliner seat installation GT/Rally seat installation Pedal Option 1 Pedal Option 2 Pedal Option 3 Wheel Mount Option 1 Wheel Mount Option 2 Wheel Mount Option 3...
  • Page 3 IMPORTANT: As there are different versions of each rig depending on your region, please ensure that you are using the correct instruction set. The part number below should match the part number labeled on your box IMPORTANT: Due to the nature of cut aluminium profile, some metal shavings may still be present after our extensive QA cleaning process.
  • Page 4 PART LISTS AT-160-500 AT-120-780 AT-160-780 BC-40 AT-160-580 AL-40-460 End Cap, 40x120 End Cap, 40x40 Rubber Feets Frontend Plate Logo Plate Seat Slider Packages MCS Plate Profile Strip Red...
  • Page 5 PART LISTS NOTE: Some screws and washers are pre-installed. These will be part of the parts list and will need to be loosened and reattached according to the instructions. M6-12 NS-M6 Screw (Hex), M8x16mm NS-M8 M8-14 Screw (Hex), M8x12mm WF-M8 M8-16 Washer (Lock), M8 Screw (Hex), M8x16mm...
  • Page 6 NOTE FRONTSIDE OUTSIDE TOP SIDE SHIFTER SIDE BACK SIDE INSTALLATAION ORDER FOR SCREWS HOW TO MEASURE SCREWS ① SCREW ② LOCK WASHER ③ WASHER (IF APPLICABLE) FLAT SCREW HEX SCREW BUTTON SCREW...
  • Page 7 The handle screws (S7 & S27) are ratcheted to NOTE allow for tightening and loosening when space for rotation is limited. Simply pull the handle out and turn handle into position and push handle back in to engage thread.
  • Page 8 NOTE NS-M8 & NS-M6 It is strongly advised that spring T-Nuts are inserted by sliding from the ends of profiles. Please take careful note of each step of all T-nuts as some are to be installed in anticipation of future steps. If T-Nuts are skipped, and the ends are no longer accessible, they can be...
  • Page 9 NOTE BC-40...
  • Page 10 M6x20mm AT-160-500 NS-M8 FR-01 SH-M8-20 If using stabilizing feet, go to P.18 AT-160-580 NS-M8 NS-M6 SB-M6-12 LP-160 Insert 2pcs of NS-M8 into TOP of AT-160-580 (for STEP 5)
  • Page 11 M8x20mm M8-20 BA-160-BLK AL-160-580 NS-M8 Insert 2pcs of NS-M8 into TOP SIDE of AL-160-580 (for STEP 5)
  • Page 12 M8x16mm M8-16 BC-40 380mm 15" M8x16mm NS-M8 AL-40-460 M8-16 BC-40 344mm 13.5"...
  • Page 13 M8x20mm AT-120-780 NS-M8 FR-01 SH-M8-20 If using stabilizing feet, go to P.18 M8x35mm SH-M8-35 WL-M8 BCH-160 NS-M8...
  • Page 14 M8x16mm MC-S SH-M8-16 M8x16mm AL-120-780 SH-M8-16 NS-M8 BA-160-BLK...
  • Page 15 M8x20mm FRONTEND SH-M8-20...
  • Page 16 EC-40 EC-120 Note: End caps should be installed after all accessories are mounted...
  • Page 17 PS-6040-R...
  • Page 18 Seat Slider Assembly PART LISTS BOX #: TR120-BLK-PART2 Seat Slider M8-14 M8-16 Screw (Hex), M8x12mm Screw (Hex), M8x16mm NS-M8 W-M8-20 WF-M8 Washer (Lock), M8 Washer (FLAT), M8x20 * NOTE: Extra hardware may be included as spare parts TR80-SLIDER Published 2024‑04‑10...
  • Page 19 M8x14mm M8x16mm SS-01 NS-M8 SH-M8-16 WL -M8 SH-M8-14...

  • Page 20: Stabilizing Feet Option

    Stabilizing Feet Option PART LISTS BOX #: TR80-TR160FEET M8-25 W-M8-20 WF-M8 Screw (Hex), M8x35mm Washer (Lock), M8 Washer (FLAT), M8x20 NS-M8 FA-01 BF-01 * NOTE: Extra hardware may be included as spare parts TR80-TR160FEET Published 2024‑04‑10...
  • Page 21 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 BF-01 FA-01...

  • Page 22: Recliner Seat Installation

    Recliner Seat Assembly SA-06/SA-07/SA-08...
  • Page 23 Note: Screws supplied with seat...
  • Page 24 M8x20mm SH-M8-20 WF-M8 SB-03 Note: Screws supplied with seat & SB-03...
  • Page 25 M8x16mm SH-M8-16 WF-M8 NL-M8 Note: Hardware supplied with Seat Slider Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.
  • Page 26 GT/Rally Seat Assembly SA-04/SA-05/SA-09/SA-10 Published 2024‑04‑10...
  • Page 27 M8x16mm SH-M8-16 WL-M8 WF-M8 M8x16mm SH-M8-16 WF-M8 NL-M8 Note: Hardware supplied with Seat Slider Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.

  • Page 28: Pedal Option 1

    Pedal Option 1 TR80-PBPL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. PART LISTS BOX #: TR80-NEWPB M8-20 M8-25 WL-M8 Screw (Hex), M8x20mm Screw (Hex), M8x25mm Washer (Lock), M8 WF-M8-20 NS-M8 PP-NP-PB Washer (FLAT), M8x20 PART LISTS...
  • Page 29 NS-M8 SL-M8-20 WF-M8 WL-M8 PP-NP-PB NOTE: Adjust position after pedal and seat installation M8x20mm SF-M8-20 NF-M8 PP-NP-LB...
  • Page 30 M8x25mm SF-M8-25 NF-M8 PP-80-TP...

  • Page 31: Pedal Option 2

    Pedal Option 2 TR80-PBAL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. PART LISTS BOX #: TR80-NEWPB M8-20 M8-25 WL-M8 Screw (Hex), M8x20mm Screw (Hex), M8x25mm Washer (Lock), M8 WF-M8-20 NS-M8 PP-NP-PB Washer (FLAT), M8x20 BOX #: TR80-NEWAL...
  • Page 32 NS-M8 SL-M8-20 WF-M8 WL-M8 PP-NP-PB NOTE: Adjust position after pedal and seat installation M8x16mm AT-40-480 AT-80-480 NS-M8 SF-M8-16 PP-HR-AL...
  • Page 33 M8x25mm SF-M8-25...

  • Page 34: Pedal Option 3

    Pedal Option 3 TR80-HYPL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. PART LISTS BOX #: TR80-INVPED3 WF-M8-20 M6-20 SL-M8-25 Washer (FLAT), M8x20 Screw (Hex), M6x20mm WL-M8 NF-M8 PP-IN-BR Washer (Lock), M8 PP-IN-SM PP-IN-FR BOX #: TR80-NEWPLATE...
  • Page 35 M8x20mm NS-M8 NF-M8 SH-M8-20 WL-M8 WF-M8 PP-IN-FR PP-IN-SM Take note of orientation of PP- IN-SM Brackets. They should slope towards front of the rig M8x20mm SH-M8-20 WL-M8 WF-M8 NOTE: Push footrest as far back as possible to make room for STEP 3 NOTE: Keep slightly loose and adjust position after seat installation...
  • Page 36 M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 PP-IN-BR Take note of orientation of PP-IN-BR Brackets. They should slope towards front of the rig NOTE: Keep slightly loose and adjust position after seat installation WL-M8 SL-M8-25 WF-M8 NF-M8 PP-NP-LB NOTE: Adjust position after pedal and seat installation...
  • Page 37 M8x20mm SF-M8-20 NF-M8 PP-80-TP...

  • Page 38: Wheel Mount Option

    Wheel Mount Option 1 TR-One Fanatec Direct Drive Mount PART LISTS BOX #: TR80-NWMA M8-20 M8-25 WL-M8 Screw (Flat), M8x20mm Screw (Hex), M8x25mm Washer (Lock), M8 WF-M8-20 NS-M8 WM-TR1-FN Washer (FLAT), M8x20 AT-120-180 WM-TR1-PP WM-TR1-WP * NOTE: Extra hardware may be included as spare parts TR80-NWMA Published 2024‑04‑10...
  • Page 39 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180...
  • Page 40 M8x25mm SH-M8-25 WM-TR1-FN Note: Thread screws just enough to hold WM-TR1-FN in place so screws do not protrude past WM-TR1-FN plate. Note: For Fanatec CSL DD use WM-TR1-FN x 4...

  • Page 41: Wheel Mount Option

    Wheel Mount Option 2 TR-One Universal Direct Drive Mount PART LISTS BOX #: TR80-NWMA M8-20 M8-25 WL-M8 Screw (Flat), M8x20mm Screw (Hex), M8x25mm Washer (Lock), M8 WF-M8-20 NS-M8 WM-TR1-FN Washer (FLAT), M8x20 AT-120-180 WM-TR1-PP WM-TR1-WP BOX #: TR80-NWMDD M8-20 M8-25 WF-M6-16 Washer (FLAT), M6x16 Screw (Hex), M8x20mm...
  • Page 42 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180...
  • Page 43 M8x20mm SH-M8-20 WM-DD...

  • Page 44: Wheel Mount Option

    Wheel Mount Option 3 TR-One Universal Wheel Deck PART LISTS BOX #: TR80-NWMA M8-20 M8-25 WL-M8 Screw (Flat), M8x20mm Screw (Hex), M8x25mm Washer (Lock), M8 WF-M8-20 NS-M8 WM-TR1-FN Washer (FLAT), M8x20 AT-120-180 WM-TR1-PP WM-TR1-WP BOX #: TR80-NWM4 M8-15 WF-M6-16 SH-M6-15 Washer (FLAT), M6x16 Screw (Hex), M8x20mm WM-TR1-PP...
  • Page 45 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180...
  • Page 46 M8x15mm SH-M8-15 WM-WM4/5 OPTION 1 OPTION 2 WM-WM4/5 can be installed upside-down for added kneed clearance and lower positioning of wheel base...

  • Page 47: Wheel Mount Option

    Wheel Mount Option 4 Universal Wheel Base Plate PART LISTS BOX #: TR80-NWMA SH-M6-20 SF-M8-20 SH-M8-20 Screw (Flat), M8x20mm WF-M8-20 WL-M8 NS-M8 Washer (Lock), M8 Washer (FLAT), M8x20 WM-WMP-DP BC-40 NF-M8 * NOTE: Extra hardware may be included as spare parts WM-WMP-PP TR80-WMPLATE Published 2024‑04‑10...
  • Page 48 M8x20mm SF-M8-20 NF-M8 BC-40 WM-WMP-DP M8x20mm SF-M8-20 NF-M8 WM-WMP-PP BC-40...
  • Page 49 M8x20mm SH-M8-20 WF-M8 NS-M8 NOTE: Adjust position after wheelbase and seat installation...

  • Page 50: Shifter Option 1

    Shifter Option 1 PART LISTS BOX #: TR80-SHIFTER SH-M6-15 SH-M8-20 NF-M8 WL-M8 WF-M8-20 NS-M8 Washer (FLAT), M8x20 Washer (Lock), M8 SM-01 SM-02 BOX #: TR80-USM2-BLK BC-40 NS-M8 SH-M8-20 WL-M8 WF-M8-20 EC-80 Washer (Lock), M8 Washer (FLAT), M8x20 * NOTE: Extra hardware may be included as spare parts AL-80-240 TR80-SHIFTER + TR80-USM2-BLK Published 2024‑04‑10...
  • Page 51 M8x20mm AL-80-240 NS-M8 SH-M8-20 BC-40 M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 NF-M8 SM-01 SM-02 EC-80...

  • Page 52: Shifter Option 2

    Shifter Option 2 PART LISTS BOX #: TR120-SMEX EC-80 SH-M8-20 NF-M8 WF-M8-20 WL-M8 NS-M8 Washer (Lock), M8 Washer (FLAT), M8x20 BC-40 SM-01 SM-02 BP-80-H AL-80-580 AL-80-200 * NOTE: Extra hardware may be included as spare parts TR120-SMEX Published 2024‑04‑10...
  • Page 53 M8x20mm AL-40-200 NS-M8 SH-M8-20 WL-M8 WF-M8 BC-40 Remove corner bracket to install NS-M8. If removing is inconvenient, refer to P.7 of the main rig assembly guide for the rocking method. M8x20mm AL-80-580 NS-M8 SH-M8-20 BC-40...
  • Page 54 M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 BP-80-H M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 NF-M8 SM-01 SM-02 EC-80...
  • Page 55 ----...
  • Page 56 FINISHED Share your build online and tag us to be featured! @trakracer @trakracer @trak_racer...

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