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Mercia Garden Products 0644AXNE0656LBDDHGSD1SW-V1 General Instructions Manual

44mm log cabin, apex, no extras, 6m x 5.6m, ledged and braced double doors, half glazed single door, one short window

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General Instructions
0644AXNE0656LBDDHGSD1SW-V1
44MM LOG CABIN, APEX, NO EXTRAS, 6M X 5.6M, LEDGED AND BRACED DOUBLE DOORS, HALF GLAZED SINGLE DOOR, ONE SHORT
WINDOW.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be a ected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your speci c product code
Please retain product label and instructions for future reference
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
2mm Drill bit
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
It is advisable to use a hand
saw when cutting roof and
oor boards.
Screws & Nails
Bolts
To identify the
xings required
Measure
Measure
for each step use a
overall
under the
length
measuring tape.
head
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
CAUTION
Every e ort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Ensure to measure and check before cutting
boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
P 1

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Summary of Contents for Mercia Garden Products 0644AXNE0656LBDDHGSD1SW-V1

  • Page 1 EN71 level, we cannot accept For assistance please contact customer care on: 01636 821215 responsibility for your safety whilst erecting or using this product. Mercia Garden Products Limited, Sutton On Trent, Refer to the instructions pages for your speci c product code...
  • Page 2: Window Contents

    0644AXNE0656LBDDHGSD1SW-V1 Please retain product label and instructions for future reference Overall Dimensions: Single Door Contents Width = 6160mm Depth = 5686mm Height = 2978mm Window Frame Left Upright - 71x70x2065mm QTY 1 Base Dimensions: AI-0644LOGDUFL-V3 Width = 5818mm Depth = 5479mm...
  • Page 3 Please retain product label and instructions for future reference Log Cabin Contents Double Door Contents Roof Truss QTY 2 AI-0644AXNE0656-T-V1 Top Gable QTY 2 AI-0644AXNE0656-TG-V1 Secondary Door QTY 2 Master Door QTY 2 AI-06GDSD1200X2096-V1 (Morticed for lock) AI-06GDMD1200X2096-V1 Half Gable QTY 4 AI-0644AXNE0656-HG-V1 Door Frame Left Upright - 71x70x2163mm QTY 2 Starter Board - 66x44x5650mm QTY 2...
  • Page 4 Please retain product label and instructions for future reference Purlin - 45x120x5654mm QTY 9 Log Board - 120x44x356mm QTY 1 F45120-A-5654mm LB44-BE-356mm (Non-Standard Notch Bottom) Roof Board - 16x121x3155mm QTY 104 Log Board - 120x44x356mm QTY 1 MB16-3155mm LB44-BE-356mm (Non-Standard Notch Top) Eaves Frame - 27x44x2827mm QTY 4 F2744-2827mm Log Board - 120x44x5650mm QTY 1...
  • Page 5: Pre-Assembly

    Pre-assembly IMPORTANT: Pre-drill before xing screws. Step 2 Parts needed - No. 55 QTY 4 *Please note: Place the small angled bearers Each board interlocks at either end in a staggered pattern. (No. 55) into each corner as shown in the illustration. Before securing ensure that the boards are tted properly in their respective tongues and grooves.
  • Page 6 Please retain product label and instructions for future reference Step 5 Step 4 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts needed - No. 53 QTY 1 Locate the ‘H’ frame (if you have not No. 56 QTY 1 yet assembled the ‘H’...
  • Page 7 Please retain product label and instructions for future reference Step 7 Step 6 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts needed - No. 36 QTY 12 Parts needed - No. 34 QTY 2 No. 37 QTY 18 No.
  • Page 8 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 9 IMPORTANT: Pre-drill before xing screws. Step 8 Parts Needed - No. 9 QTY 1 Parts Needed - No. 10 QTY 1 No. 15 QTY 3 No.
  • Page 9 Please retain product label and instructions for future reference Step 10 Step 12 IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 36 QTY 12 To adjust and align your doors: No. 37 QTY 18 No. 38 QTY 6 No. 39 QTY 6 1.
  • Page 10 Please retain product label and instructions for future reference Step 14 IMPORTANT: Pre-drill before xing screws. Step 13 IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 19 QTY 2 Parts Needed - No. 21 QTY 2 No. 20 QTY 2 No.
  • Page 11 Please retain product label and instructions for future reference Step 15 Step 17 IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 2 QTY 1 Once you have laid 12 log boards No. 3 QTY 1 (on top of the starter) up the door No.
  • Page 12 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Step 18 Step 20 Parts Needed - No. 1 QTY 1 Parts Needed - No. 36 QTY 12 No. 7 QTY 2 No.
  • Page 13 Please retain product label and instructions for future reference Step 22 Step 21 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 39 QTY 1 Parts Needed - No. 33 QTY 1 No. 44 QTY 1 No.
  • Page 14 Please retain product label and instructions for future reference Step 23 IMPORTANT: Pre-drill before xing screws. Step 24 IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 33 QTY 2 Parts Needed - No. 33 QTY 1 Following the method shown in the illustration, locate one of the Half Gables (No.33) Following the method shown in the illustration, locate one of the Half Gables (No.33) onto the back of the log cabin onto the other side of the front of the log cabin...
  • Page 15 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 25 Step 26 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 46 QTY 1 Parts needed - No. 32 QTY 2 No. 47 QTY 4 No.
  • Page 16 Please retain product label and instructions for future reference Step 27 Step 28 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 59 QTY 9 Locate the two Roof Truss’ (No. 31) into the gaps between the Align the roof purlin(s) (No.
  • Page 17 Please retain product label and instructions for future reference Step 29 IMPORTANT: Pre-drill before xing screws. Step 30 IMPORTANT: Pre-drill before xing screw Parts Needed - No. 60 QTY 104 Parts Needed - No. 61 QTY 4 Place the rst two roof board’s Ensuring the roof boards are ush at the (No.60) onto the log cabin on each side, overhanging side and meet at the apex, x...
  • Page 18 Please retain product label and instructions for future reference Step 33 Step 31 Lift single door onto the already existing Lift each window onto the already existing hooks on the door frame, ensuring the hook hooks on the window frame, ensuring the and bands connect.
  • Page 19 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 34 Step 35 Parts Needed - No. 16 QTY 1 No. 17 QTY 1 Lift each garage door onto the No. 18 QTY 1 already existing hooks on the The Mortice Lock is Reversible door frame, ensuring the hook Fit the Mortice lock (No.18) into the...
  • Page 20 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 37 IMPORTANT : Pre-drill before xing screws. Step 36 Parts Needed - No. 26 QTY 4 Parts Needed - No. 24 QTY 2 No. 29 QTY 2 No.
  • Page 21 Please retain product label and instructions for future reference Step 38 IMPORTANT: Pre-drill before xing screws. Step 39 Parts Needed - No. 65 QTY 16 Parts Needed - No. 66 Roof Inside the building, place a closure Cut the felt into seven strips measuring trim (No.
  • Page 22 Please retain product label and instructions for future reference Step 41 IMPORTANT : Pre-drill before xing screws. Step 40 IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 62 QTY 4 Parts Needed: No. 6 QTY 1 No. 63 QTY 4 No.
  • Page 23 Please retain product label and instructions for future reference Step 42 IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 64 QTY 13 Arrange the storm braces (No. 64) around the building (internally). Place 3 x Storm Braces to the front and side walls, and place 4 x storm braces It is ESSENTIAL that you apply wood along to back wall.