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Mercia Garden Products 0644PNNE4256LBDDHGSD1SW-V1 General Instructions Manual

44mm log cabin, pent no extras, 4.2m x 5.6m, ledged and braced double doors, half glazed single door, one short window

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General Instructions
0644PNNE4256LBDDHGSD1SW-V1
44MM LOG CABIN, PENT NO EXTRAS, 4.2M X 5.6M, LEDGED AND BRACED DOUBLE DOORS, HALF GLAZED SINGLE
DOOR, ONE SHORT WINDOW.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be a ected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your speci c product code
Please retain product label and instructions for future reference
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
2mm Drill bit
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
It is advisable to use a hand
saw when cutting roof and
oor boards.
Screws & Nails
Bolts
To identify the
xings required
Measure
Measure
for each step use a
overall
under the
length
measuring tape.
head
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
CAUTION
Every e ort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Ensure to measure and check before cutting
boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
P 1

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Summary of Contents for Mercia Garden Products 0644PNNE4256LBDDHGSD1SW-V1

  • Page 1 TYPES OF BASE For assistance please contact customer care on: 01636 821215 - Concrete 75mm laid on top of 75mm hard-core. Mercia Garden Products Limited, - Slabs laid on 50mm of sharp sand. Sutton On Trent, Newark,...
  • Page 2: Window Contents

    0644PNNE4256LBDDHGSD1SW-V1 Please retain product label and instructions for future reference Single Door Contents Overall Dimensions: Width = 5650mm Depth = 4534mm Height = 2602mm Window Frame Left Upright - 71x70x2065mm QTY 1 AI-0644LOGDUFL-V3 Base Dimensions: Width = 5481mm Depth = 4018mm...
  • Page 3 Please retain product label and instructions for future reference Log Board - 44x120x863mm QTY 38 Door Frame Left Upright - 71x70x2163mm QTY 1 LB44-B-863mm AI-0644LOGGUFL-V5 Log Board - 44x120x5650mm QTY 21 Door Frame Right Upright - 71x70x2163mm QTY 1 LB44-A-5650mm AI-0644LOGGUFR-V5 Log Board - 44x120x3727mm QTY 6 Door Frame Top - 88x115x2532mm QTY 1...
  • Page 4: Pre-Assembly

    Please retain product label and instructions for future reference Nail Bag There may be extra screws present in the nail bag Purlin - 40x90x4204mm QTY 2 F4090-A-4204mm 60mm Screw x 56 90mm Bolt Set x 20 Truss Block A - 40x70x280mm QTY 2 100mm Screw x 4 40mm Screw x 408 F4070-G-280mm (2 x angled cuts)
  • Page 5 Please retain product label and instructions for future reference Step 1 Step 2 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 46 QTY 2 Parts needed - No. 49 QTY 4 No. 47 QTY 1 No.
  • Page 6 Step 3 IMPORTANT: Pre-drill before xing screws. Step 4 Parts needed - No. 33 QTY 2 Parts needed - No. 34 QTY 6 No. 34 QTY 1 No. 35 QTY 12 No. 35 QTY 2 No. 36 QTY 6 No. 37 QTY 6 Place the starter boards (No.
  • Page 7 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 5 Step 6 IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 10 QTY 1 Parts Needed - No. 9 QTY 1 No. 11 QTY 1 No.
  • Page 8 Please retain product label and instructions for future reference Step 9 IMPORTANT: Pre-drill before xing screws. Step 7 Parts needed - No. 34 QTY 6 No. 35 QTY 12 To adjust and align your doors: No. 36 QTY 6 No. 38 QTY 12 1.
  • Page 9 Please retain product label and instructions for future reference Step 11 IMPORTANT: Pre-drill before xing screws. Step 12 Parts Needed - No. 19 QTY 2 No. 20 QTY 2 Once you have laid 12 log boards (on No. 25 QTY 12 top of the starter), slide the assembled garage door frame over the boards, It is important to t the doors within the frames at this stage so that...
  • Page 10 Please retain product label and instructions for future reference Step 15 Step 14 IMPORTANT : Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 1 QTY 1 Parts Needed - No. 2 QTY 1 No. 7 QTY 2 No.
  • Page 11 Please retain product label and instructions for future reference Step 17 Step 18 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 34 QTY 6 Parts needed - No. 34 QTY 2 No. 35 QTY 12 No. 36 QTY 1 No.
  • Page 12 Please retain product label and instructions for future reference Step 20 Step 21 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts needed - No. 50 QTY 2 Parts needed - No. 31 QTY 2 No. 43 QTY 1 Locate the Purlins (No.
  • Page 13 Please retain product label and instructions for future reference Step 22 IMPORTANT: Pre-drill before xing screws. Step 23 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 32a QTY 2 Parts needed - No. 32b QTY 2 No. 36 QTY 1 No.
  • Page 14 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 25 Step 24 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 55 QTY 5 Parts needed - No. 45 QTY 1 Align the roof purlin(s) (No. 55) Place the Finisher board (No.
  • Page 15 Please retain product label and instructions for future reference Step 26 Step 27 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts needed - No. 51 QTY 2 Parts needed - No. 59 QTY 52 No. 52 QTY 2 No.
  • Page 16 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 28 Step 29 Parts needed - No. 58 QTY 4 Lift each window onto the already existing Ensuring the roof boards are hooks on the window frame, ensuring the ush at the overhanging side , hook and bands connect.
  • Page 17 Please retain product label and instructions for future reference Step 32 Step 31 Parts Needed - No. 16 QTY 1 No. 17 QTY 1 Lift the door onto the already existing hooks No. 18 QTY 1 on the door frame, ensuring the hook and bands connect.
  • Page 18 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 33 Step 34 IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 26 QTY 2 Lift each garage door onto the No. 27 QTY 1 already existing hooks on the No.
  • Page 19 Please retain product label and instructions for future reference Step 35 IMPORTANT : Pre-drill before xing screws. Step 36 IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 24 QTY 1 Parts needed - No. 61 QTY 13 No. 29 QTY 1 Inside the building place a closure Roof Attach the Door Strip (No.
  • Page 20 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 37 Step 38 Parts Needed: No. 6 QTY 1 Parts needed - No. 62 No. 14 QTY 1 No. 30 QTY 1 Cut the felt into ve strips of 5750mm (L) x 1000mm (W) Attach the Rain Guard (No.
  • Page 21 Please retain product label and instructions for future reference Step 39 Step 40 IMPORTANT : Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws. Parts needed - No. 56 QTY 4 Parts needed - No. 60 QTY 10 No. 57 QTY 4 Arrange the storm braces (No.