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Mercia Garden Products 0644RANE5504HGDD8MW-V1 General Instructions Manual

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General Instructions
0644RANE5504HGDD8MW-V1 (5.5x4m)
0644RANE5504HGDD8MW-V1: 44MM LOG CABIN, REVERSE APEX NO EXTRAS, 5.5M X 4M HALF GLAZED DOUBLE DOORS,
8 MEDIUM WINDOWS
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips
screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be a ected during various weather conditions. For the duration of
heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur
during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided
but can be helped. It is suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The
cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at least
25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting
or using this product.
Refer to the instructions pages for your speci c product code
Please retain product label and instructions for future reference
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
2mm Drill bit
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
It is advisable to use a hand
saw when cutting roof and
oor boards.
Screws & Nails
Measure
Measure
overall
under the
length
head
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
CAUTION
Every e ort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Ensure to measure and check before cutting
boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Bolts
To identify the
xings required
for each step use a
measuring tape.
P 1

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Summary of Contents for Mercia Garden Products 0644RANE5504HGDD8MW-V1

  • Page 1 Summer = Low Moisture = Contraction erected by two adults 0644RANE5504HGDD8MW-V1 (5.5x4m) 0644RANE5504HGDD8MW-V1: 44MM LOG CABIN, REVERSE APEX NO EXTRAS, 5.5M X 4M HALF GLAZED DOUBLE DOORS, 8 MEDIUM WINDOWS BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY For ease of assembly, you...
  • Page 2: Window Contents

    0644RANE5504HGDD8MW-V1 Please retain product label and instructions for future reference Double Door Contents Overall Dimensions: Width = 5536mm Depth = 4146mm Height = 3273mm Base Dimensions: Width = 5318mm Depth = 3818mm Before assembly please make sure you have a...
  • Page 3 Please retain product label and instructions for future reference Floor Board - 121x16x2615mm QTY 70 Gable 1 QTY 2 MB16-C-2615 AI-0644RANE5504HGDD8MW-G1-V1 Roof Board - 121x16x2354mm QTY 102 Gable 2 QTY 2 MB16-C-2354 AI-0644RANE5504HGDD8MW-G2-V1 Bearer - 44x58x2659mm QTY 4 Gable is split for ease of construction F4458-2659-PT Bearer - 44x58x3702mm QTY 20 F4458-3702-PT...
  • Page 4: Pre-Assembly

    Please retain product label and instructions for future reference Pre-assembly IMPORTANT: Pre-drill before xing screws. Step 2 Parts Needed - No. 39 QTY 8 *Please note: Following same method arrange the remaining bearers Each board interlocks at either end in a staggered pattern. (No.
  • Page 5 Please retain product label and instructions for future reference Step 3 Step 4 Parts needed - No. 38 QTY 2 Parts Needed - No. 27 QTY 2 No. 39 QTY 10 No. 32 QTY 2 Repeat Steps 1 & 2 to create the Place the starter boards (No’s.
  • Page 6 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 6 Step 5 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 28 QTY 8 Parts Needed - No. 11 QTY 1 No. 12 QTY 1 No.
  • Page 7 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 7 Step 8 Parts Needed - No. 9 QTY 1 To adjust and align your doors: No. 10 QTY 1 No. 17 QTY 6 1.
  • Page 8 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 10 Step 11 Parts needed - No. 28 QTY 14 Parts Needed - No. 2 QTY 8 No. 29 QTY 14 No. 3 QTY 8 No.
  • Page 9 Please retain product label and instructions for future reference Step 14 Step 12 IMPORTANT : Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts needed - No. 28 QTY 14 Parts Needed - No. 1 QTY 8 No. 29 QTY 14 No.
  • Page 10 Please retain product label and instructions for future reference Step 15 IMPORTANT: Pre-drill before xing screws. Step 17 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 31 QTY 1 Parts needed - No. 22 QTY 2 No. 34 QTY 1 No.
  • Page 11 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Step 19 Step 18 Parts needed - No. 37 QTY 102 Parts needed - No. 40 QTY 5 Place the rst two roof board’s Align the Roof Purlin(s) (No.
  • Page 12 Please retain product label and instructions for future reference Step 20 IMPORTANT: Pre-drill before xing screws. Step 21 Parts needed - No. 41 QTY 4 Lift each window onto the already existing Ensuring the roof boards are ush hooks on the window frame, ensuring the at the overhanging side and meet hook and bands connect.
  • Page 13 Please retain product label and instructions for future reference Step 23 Step 24 IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 18 QTY 1 Lift each door onto the already existing No. 19 QTY 1 hooks on the door frame, ensuring the hook No.
  • Page 14 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws. Step 25 Step 26 Parts Needed - No. 15 QTY 1 Parts neeeded - No. 36 QTY 70 No. 21 QTY 2 Place the rst oor board (No.
  • Page 15 Please retain product label and instructions for future reference Step 27 IMPORTANT: Pre-drill before xing screws. Step 29: Felting Without Dormer Parts needed - No. 44 QTY 9 Parts needed - No. 46 Inside the building place the closure Cut the felt into seven strips Roof Roof trim (No.
  • Page 16 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Step 31: Dormer Fit (optional) Step 30: Dormer Fit (optional) Parts needed - No. 25 QTY 1 Parts needed - No. 24 QTY 1 No.
  • Page 17 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 33 Step 32: Felting the Dormer Parts Needed: No. 6 QTY 8 Parts needed - No. 46 No. 16 QTY 1 Cut the felt into three Attach the Rain Guards (No.6) to the strips following the shape of the window frames, xing in place onto the...
  • Page 18 Please retain product label and instructions for future reference Step 35 Step 34 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts needed - No. 42 QTY 4 Parts needed - No. 45 QTY 10 No. 43 QTY 2 Arrange the storm braces (No.